You could have cross threaded the plug if you cannot remove the plug when you turn it vounterclockwise. You will neef to take it to a mechanic.
Sump plugs are normal right hand threads from the front it will be a counter clockwise direction
SOURCE: replacing oill pain on 2004 Chrysler Pacifica
Take the pan off and to a good weld shop that can wweld aluminum.
They can weld in a new "boss" (threaded piece) and away ya go!
SOURCE: Stripped threads on oil pan
you can buy a repair kit @ any local parts store or a "Pan saver"
SOURCE: 2002 Jetta TDI 1.8 Oil Pan
I've changed several oil pans, but never a Jetta. I can tell u that I have always had to remove suspension parts, motor mounts, jack up the engine, etc, It's never been just an easy unbolt it and you're set job. Remember that the oil pump almost rests on the bottom of the pan, so you have to clear it to remove, and that's where the problem (and labor) is. Check to make sure there's no damage to the pump or oil pick-up tube. Yes u should tighten the pan in an alternating pattern, u want it to go up against the block evenly, it u bolt one side at a time you may tweek the pan so it doesn't fit well, and u will have oil leaks, so tighten criss cross pattern slowly all around (a couple turns each bolt before moving on to the next. Good Luck, and let me know how u do. countrycurt0
SOURCE: How do I change an oil pan on a Hyundia accent?
dont attempt it yourself, the pan is in 2 pieces and has to be torqued properly a deal just did mine for $378.00
SOURCE: oil drain plug leaking
go to the auto parts store they will sell you a self tapping over sized plug that will work great but you need to bring the old plug with you. i just did one on a 03 caddy cts
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