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Renier van Nieuwenhuizen Posted on Nov 05, 2013
Answered by a Fixya Expert

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Junkers manual gas hot water

When I put the pilot flame on, a few secounds later the burner goes on as well without the warm water tap being open. What can be the porblem?

1 Answer

graybeard32301

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  • Master 382 Answers
  • Posted on Nov 05, 2013
graybeard32301
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What are you expecting to happen?

I assume the water heater and water inside it is cold (otherwise you would not be lighting it). You light the pilot. The main burner comes on and the pilot lights it. The main burner should stay on until the tank is hot, When the tank gets hot the main burner should shut off but the pilot stay on. If you draw hot water, cold water will run in and cool the tank. If yu do nothing the tank will eventually just cools off. then the main burner should come back on to reheat the tank.

5 Related Answers

Anonymous

  • 35 Answers
  • Posted on Dec 16, 2008

SOURCE: gas hot water tank, pilot light

Look inside the water heater when it is heating the water, the flame should be blue. If it has yellow tips on the flame, it needs an adjustment to the air shutter. There is a nut on this air shutter to make this adjustment. This adjusts the air gas mixture. You may first try just simply tapping on the burner lightly to loosen any debris that may have built up and vacuum it out. MAKE SURE YOU TURN OFF THE GAS BEFORE CLEANING THE BURNER!! Also, check for drafts that may be blowing out your pilot light, Furnace register or outside drafts on windy nights. Some water heaters have an automatic shut down if the water heater gets too hot, so don't have it set to its hottest setting. Most water heaters only last about 10 years or so, It could be you are ready for a new one....Joe

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jdthefixer

  • 747 Answers
  • Posted on Apr 20, 2009

SOURCE: After a few minutes of burner heating the water, gas shuts off.

A couple of things to check:

If possible, remove the pilot gas assembly and clean the gas jet and thermocouple - they can get carboned up and stop working properly. Make sure the pilot flame and deflector is aimed properly and making the thermocouple glow red hot. If the problem persists, you may want to replace the thermocouple and also check the propane regulator.

co7196

Ned C Cook

  • 3433 Answers
  • Posted on May 06, 2009

SOURCE: no hot water, pilot light lights but no burner ignition

Thermo coupler may be defective. it controls the main gas valve by closing main if pilot is out. make sure thermo coupler bulb is positioned over and near tip of pilot flame, but not in the flame. Thermo couplers are inexpensive and easy to change out.

Bill Johnson

  • 306 Answers
  • Posted on Jul 14, 2009

SOURCE: I have a 6 gal Atwood hot water heater. I can

Kenny did you change the thermo coupler?

Anonymous

  • 2 Answers
  • Posted on Sep 27, 2009

SOURCE: Rheem 40 gallon gas hot water heater, pilot light

To make a short story long (I need to include all details, sry)…

I got up one morning and realized that we did not have hot water. I re-lit the pilot light and as soon as the burner went out from heating the water up, the pilot light would go out. After reading several posts regarding this issue, it seemed apparent that the thermo-coupler was the problem. Since I am a little bit handy around the house and very tight when it comes to opening my wallet, I bought the device from Lowe’s ($8.98) that was recommended by my online advisors and after a few googles, figured out how to change it. No help. The pilot light still goes out.

I gave up and went to Home Depot to purchase and schedule the installation of a new hot water heater.

STICKER SHOCK

A new Direct Vent type water heater costs around $800 with an additional $450 for “special” installation. Add a few fees to that and the grand total came to about $1450.

I felt like I had no choice since my wife and 2 daughters refused to live their life without hot water and I had no clue about how to fix the dam thing.

The plumber assigned to the installation stopped by to evaluate the site conditions and quickly noted to me that the 8 year old water heater tank was in good condition and that the gas controller was probably faulty, which could be purchased online from the manufacturer. I quickly cancelled the Home Depot order and purchased the controller for about $120 after shipping and tax. Immediately after the installation it seemed that the problem had been solved. A few days later the pilot light went out.

I called the plumber and explained the situation and he recommended that I purchase another controller because the one that was shipped to me was probably bad. I searched around town and found a plumbing supply company that had the correct model in stock. Two days later the pilot light was out. I cleaned up the controller and returned it to the store and asked the plumber to please schedule a visit to repair this dam thing.

When the plumber arrived, he hooked up a gauge in several locations and confirmed that the correct amount of gas (cfm) was being delivered to the controller, pilot light and burner. He then proceeded to remove the fire box to make sure that the igniter, thermo-coupler and pilot tip were set properly. He inspected the pilot light tip and said that he found the problem. Using about a 1/64” tip drill (can be purchased at a welding supply store), he cleaned the tiny hole that releases gas to the pilot light. I felt a sigh of relief because I was certain that the problem had been solved. $65 dollars (plumber’s fee for an hour of work) and 4 days later the pilot light went out.

I called the plumber and he said that the controller that I purchased online must be bad. Too embarrassed to return to the first plumbing supply store, I found another one in a different town that had the correct model in stock. Three days after changing the controller the pilot light went out. I returned the controller and a six pack later I decided to do some extensive googling.

The key term here is “DIRECT VENT”. This seems to be a very common problem with direct vent water heaters and I was about to find out the reason for this phenomenon. I read a post by an individual who wrote that if the vent becomes detached that the inflow of air can become contaminated and extinguish the pilot light. I decided that before I spent any more money on a plumber that I was going to take the vent apart and find out what makes it tick.

My direct vent system has 2 parts to the venting, an inner pipe (3” nominal diameter) that serves as the exhaust and the outer pipe (5” nominal diameter) that serves as the internal flow of air which supplies the pilot light and burner with oxygen. On the outside of the house a vent hood helps to segregate the two by extending the exhaust about 3” beyond the intake. I looked into the hood at the end of the pipes and discovered that the internal pipe which consisted of a 2 piece slip joint had come loose from the elbow that sets on top of the water heater. This slip joint pipe was not attached at any point with screws or clamps and was loosely setting over the elbow on one end and into the hood on the other end, allowing it to detach. Apparently, when atmospheric conditions were right, the burner idled down from heating up the water and extinguished the pilot light because the intake was saturated with CO2 from the connection failure.

I purchased a section of 3” pipe that was long enough to be installed in one piece. I connected it to the elbow using a stainless steel hose clamp. I had to disassemble the pipe 3 times to make adjustments to the length and position before I got it right, but I should not have any more problems with the pilot light.

The problem here is time. It takes a lot of time to get this right. When the plumbing contractors installed this unit during the construction of the house, there was no one around to make sure that they got it right. It is probably common to use a 2 piece slip joint type connection, but I feel like it should be attached with screws or clamps. In my opinion it is not rigid enough and can detach easily, especially if it is not installed properly. A one piece connection that is attached at one end with a hose clamp and then held in place at the other end by the hood is fool proof.

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Junkers gas geysers not heating water much

between 60 and 75 degrees c as any hotter will scald you. Have the gas specialist check it out as it may not be getting enough gas flow to the burner either a badly adjusted regulator or a blockage in the gas tap or line.. You control the temp by the amount of water coming out of the tap as you found out when you attempted to restrict the water flow.
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My 606 reliance gas water heater run for 5min and pilot goes out

If the pilot will light and stay lit, then ECO is not tripped, and thermocouple is probably good.
If ECO is tripped, then pilot will have no gas.
Usually if thermocouple is bad or installed incorrectly, the pilot goes out immediately after releasing the pilot knob during lighting.
http://waterheatertimer.org/How-to-test-water-heater-thermocouple.html

First thing is to clean water heater air intake and get more fresh air to the water heater and see if that solves problem. Combustion of hydrocarbon requires oxygen that must be pulled into the water heater from surrounding rooms. If water heater is closed off, or located in hot attic that is not correctly vented, or house is tightly sealed, or air intake is clogged, then there is not enough oxygen to support combustion.

Next thing to check is color and size of pilot flame.
If color of flame is NOT clear blue, or if flame is weak, then that says the pilot orifice and burner tubes and burner should be removed and cleaned, along with cleaning combustion chamber.

Additional suspects include combination of things, including: , bad gas control valve, low gas pressure, air in gas line, water dripping down vent and putting out pilot, reverse air flow or backdraft down the vent that blows out pilot, damaged burner parts because of exposure to trace chemicals such as bleach and wax.
Open following link to see various images and read resources.
http://waterheatertimer.org/How-to-install-gas-water-heater.html#troubleshoot
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The pilot won't stay lit on gas hot water tank.

Make sure thermocouple tip is seated inside the burner flame.
Make sure thermocouple is not overtightened. Finger-tight + 1/4 turn.
If the pilot lights, then ECO energy cut off is not tripped, but gas control valve might be bad.
Check color of pilot flame: it should be strong and clear blue.
If pilot flame is weak, or color of flame is yellow-orange: Clean pilot orifice and burner and combustion parts on yearly basis.
Clean air intake screen if applicable.
Increase air supply to water heater. Open a window and see what happens.
Check for adequate draft going up chimney using match under vent hood to see if smoke drafts immediately upwards.
Bleed air out of gas line.
Check gas pressure.

Open following links for troubleshoot resources:
http://waterheatertimer.org/pdf/Pilot-light-will-not-stay-lit.pdf
http://waterheatertimer.org/pdf/Pilot-outage-troubleshooting.pdf
http://waterheatertimer.org/pdf/Vent-spillage-test-atmospheric-gas-water-heater.pdf
http://waterheatertimer.org/How-to-install-gas-water-heater.html#troubleshoot
1helpful
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Pilot hard to lite when lites stays on about 15 minutes goes out this is on reliance gas hot water heater 101

The thermocouple has gone bad or in this case is going bad to the point that it is useless.

The thermocouple is the pilot's, well, co-pilot! It is the electronic device that senses if the pilot flame is hot enough to ignite natural gas or propane fuel to the burner. If the thermocouple thinks it's safe, then it keeps open the main gas valve located in the pilot assembly. If the thermocouple does not sense enough heat from the pilot flame (such as when the pilot is out), then the thermocouple shuts off the gas valve to the burners.
How the Thermocouple Works
So what is this thing and how does it work? Well the thermocouple (technically called a thermocouple junction) is a device that contains two metal wires welded at the ends and placed inside a protective metal case. The thermocouple sensor is found at the business end of the pilot flame and is designed to be placed in the hottest part of the flame. The other end is connected to the pilot valve body. As the thermocouple heats up, it produces a small amount of electricity and when it gets hot enough from the pilot, send a signal to open the gas valve by using a solenoid operated by a 24 volt transformer. The thermocouple calls the shots, and by converting heat to an electrical signal, it allows the gas valve to open or close. Once the gas valve is open, gas is then constantly supplied to the pilot and as required for the gas burners (as called for by the thermostat). If the pilot goes out, then the thermocouple gets cold and produces no electric signal to open the gas valve's solenoid and the gas valve shuts off the gas supply to the pilot and burners. Neat huh?
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