2002 Volkswagen Jetta TDI Logo
Posted on Feb 25, 2009

2004 jetta/diesel engine/hard start cold

Intermittent glow plug codes/will attempt to start and then die/problem more pronounced when ambient temperature cold/glow plugs replaced/glow plug relay replaced/have performed tests per vag-com/unable to get voltage readings stated in vag-com/at the point of condemning the ecm/expensive guess/no where else to go/

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  • Contributor 21 Answers
  • Posted on Feb 26, 2009
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Joined: Feb 26, 2009
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Have you checked all of your vacuum hoses for leaks? Any vacuum leak, even intake manifold or throttle body gasket, will cause an engine stall right after starting. Likewise with a fuel pressure problem. If you aren't getting voltage, maybe whatever switch starts your glow plug cycle(either turning ignition on or opening driver door, depending on model) is defective, or any of the wiring of the circuit. It's a cheaper guess.

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91 f350 7.3 desiel starts then dies lots of crankin 2 get started back once its started run great

Check for power on the glow plugs. You have two fusible links on the passenger side by the stater relay and a plug going over to the engine. These plugs get intermittent and that can cause your hard starting; the glow plugs themselves maybe burnt off. I've seen this happen with the other Ford diesels in our tow trucks!
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Will not start. code reader says glow plug heater circiut malfunction.

Hi Mike:
Glow plugs-on fed truck usually the controller-on cal.equipped truck usually glowplugs themselves.

We are assuming the you have some of this codes:
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I found this after searching this and other diesel sites for about a week glow plugs are covered on factory extended warranty-10 years or 200000 miles call GM @ 1-800-462-8782 have VIN# ready

Models: 2002 - 04 Chevrolet Silverado
2002 - 04 GMC Sierra
Equipped with 6.6L Diesel V8 (RPO LB7 - VIN 1) Engine; and California Emissions (YF5/NE1), or Clean Fuel Emissions (VCL)

Condition: Some customers of 2002 - 04 model year Chevrolet Silverado; and GMC Sierra trucks, equipped with a 6.6L diesel V8 (LB7) engine, and California emissions (YF5/NE1), or Clean Fuel Fleet emissions (VCL), may experience a condition where the engine glow plugs may fail. Failure of the glow plugs on these vehicles will cause illumination of the MIL. Also, depending on the ambient cold start conditions and the number of glow plugs failing open, some customers may also comment about hard starting, misfiring and white smoking after cold start.

Customer Notification: General Motors will notify customers of this special coverage on their vehicles (see copy of typical customer letter included with this bulletin - actual divisional letter may vary slightly).

Ask your local dealer.

Hope this helps; also keep in mind that your feedback is important and I will appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using FixYa, have a nice day.
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Hi.

The glow plugs are plugged into the cylinders. They basically do the same that spark plugs do in gasoline/petrol fueled engines.

It is quite rare that glow plugs heater circuits go bad all at once. Test also the wiring harness.

Here a forum that can help you a lot. Picture below is from the tdiclub.com forum in this link:

ginko_18.jpg
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pumping the throttle does not help just hold it wide open ,firstly check the preheaters ,and if they all work make another posting and we go from their ,,to check glow plugs remove the cable that connects then alkl together and then test with a cable from the + battery terminal and see if it sparks when you touch each heater plug in turn ,and renew the defective ones or go the whole hog and just change them .
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Is there a plug in for a diesel jetta

I don't believe any VW sent to the US in the past 15+ years has come with a plug-in heater. The only exception is if the car was from Canada, or if one was installed afterwards.

If the engine turns too slowly to start, try cleaning the terminals of the battery, if still nothing- replace the battery.

If the engine turns over but just won't fire up cycle the glow plugs a few times before trying to start. Turn the key to on, wait for the glow plug light to go out after a few seconds then turn the key off. Repeat 2 or 3 times before you try to start.

Also make sure you use a fuel additive for the cold months. Look for something with anti-gel on the label.
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Sounds like not all the glow plugs are working.It should run fairly smooth on a cold start if all of the glow plugs are working..Also you shouldn't drive off on a cold start with a diesel,Its really hard on the motors..At least give them 10 to 15 min on a cold start..The oil in them is a really thick oil and when there drove on a cold start theres no oil lubricating the internal parts and will cause the motor to seize up..You may already no this and dont mean you drive it as soon as you start it i just wanted to let you know..When you get alot of white smoke it could be two things,Theres water in the fuel which will make it not have much power die and smoke..But if it runs fine when its warm theres some bad glow plugs...Hope this helps you and have a great day

I’m happy to assist further over the phone at https://www.6ya.com/expert/joe_a3369546f8067589

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