1996 Jeep Grand Cherokee Logo
Johnnie Pegram Posted on Aug 11, 2010
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Replacing fan clutch - 1996 Jeep Grand Cherokee

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Duane Wong

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  • Jeep Master 6,826 Answers
  • Posted on Aug 11, 2010
Duane Wong
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Joined: Jun 20, 2010
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replacing fan clutch - prev.gif next.gif Engine Fan REMOVAL & INSTALLATION Except 5.2L Engines VISCOUS DRIVE FAN

  1. Remove the upper fan shroud bolts and lift the shroud from its lower securing tabs. Fig. 1: Remove the fan shroud replacing fan clutch - 86743p24.jpguploads/images/86743p24.jpg" alt="86743p24.jpg" class="h_mi" />

  2. Remove the accessory drive belts.
  3. Remove the fan flange-to-pulley mounting nuts. Fig. 2: Remove the fan flange-to-pullereplacing fan clutch - 86743p25.jpguts . . . 86743p25.jpg
    replacing fan clutch - 86743p26.jpg. . then remove the fan assembly 86743p26.jpg

  4. Remove the fan and viscous drive as an assembly.
  5. Remove the fan blade-to-viscous drive bolts and separate the assembly. To install:
  6. Position the fan on the viscous drive. Install the bolts and tighten them to 187 inch lbs. (24 Nm).
  7. Position the mounting flange of the viscous drive assembly onto the pulley. Install the nuts and tighten them to 18 ft. lbs. (24 Nm).
  8. Install the accessory drive belts.
  9. Insert the shroud into its retaining tabs and install the upper bolts.

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2006 Chevrolet Trailblazer I6 suddenly began overheating at idle. Parts replaced within the last 2 months: Fan clutch, Tstat, radiator, radiator cap

How about the water pump ? Who replaced the parts ? A qualified repair shop ? Were codes checked ?
The PCM controls the electro-viscous fan clutch engagement. The PCM regulates a 12-volt pulse width modulated signal (PWM) to the cooling fan relay. The PWM signal determines the ON time of the relay. As the commanded state of the fan clutch increases, so does the ON time of the relay. This ON time directly effects the amount of time the solenoid, which is internal to the fan clutch, is energized. When the solenoid in the fan clutch is energized, it opens the spring loaded valve and allows fluid to flow from the storage chamber to the fluid coupling of the cooling fan clutch, increasing the fan speed. When the solenoid is de-energized, the spring loaded valve closes, and blocks the path of the fluid to the fluid coupling of the fan clutch, reducing fan speed.
The fan has the ability to create a feedback signal, so the PCM has an actual fan speed input. This is done with a hall effect sensor internal to the fan clutch. The PCM supplies a 5-volt reference and a low reference to the hall effect sensor. The hall effect sensor returns a signal pulse through the cooling fan speed signal circuit in response to the relucktor track passing by the magnetic field of the hall effect sensor.
Was electrical tested before fan clutch was replaced !
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My 1999 ford RAnger has heat but the fan makes alot of noise and does not blow out the heat and the trucks gauge will go hot. What would the issue? Heater core or mayb just the fuse?

Diagnose Cooling Fan Clutch On engines with belt-driven cooling fans, a fan clutch is often used to save energy and reduce noise. The fan clutch disengages slows or disengages the engine's cooling fan when extra cooling isn't needed. The fan pulls air through the radiator and air conditioning condenser when the vehicle isn't moving fast enough to provide adequate airflow for cooling. A fan can eat up anywhere from a couple of horsepower up to 12 or 15 hp on a big V8, so by reducing the parasitic horsepower loss on the engine the fan clutch makes a noticeable difference in fuel economy

TWO TYPES OF FAN CLUTCHES basic types of fan clutches: thermal and non-thermal (also called "torque limiting Thermal fan clutches have a temperature-sensitive bimetal coil spring on the front that reacts to temperature changes. When the air coming through the radiator is hot, the spring expands and opens an internal valve that reduces clutch slippage. This causes the fan to spin faster for increased cooling. As the air cools, the spring contracts and closes the valve. This increases the amount of clutch slippage, allowing the fan to slow down and decrease cooling FAN CLUTCH OPERATION

The clutch consists of a fluid coupling filled with a silicone based oil. In the cutaway view at the left, the area between the teeth on the clutch plates is filled with silicone fluid. An internal valve opens and closes a passage between the main fluid cavity and a fluid reservoir. When the passage is open, fluid enters the clutch and makes the fan to turn faster. When the valve is shut, fluid flows back to the reservoir but doesn't return, causing the clutch to slip and the fan to turn more slowly.
The non-thermal (torque limiting) fan clutch doesn't have a temperature sensing capability. It reacts only to speed, slipping to limit maximum fan speed to about 1200 to 2200 rpm depending on the application.

FAN CLUTCH PROBLEMS

A slipping fan clutch is often overlooked as the cause of an engine overheating problem.
As a fan clutch ages, fluid deterioration gradually causes an increase in slippage (about 200 rpm per year). After a number of years of service, the clutch may slip so badly that the fan can't keep up with the cooling needs of the engine and the engine overheats. At this point, replacement is often necessary.
Other signs of fan cluch failure would include any looseness in the clutch (check for fan wobble), or oil streaks radiating outward from the clutch hub.
If the clutch is binding, the fan may not release causing excessive cooling and noise, especially at highway speeds

CHECKING THE FAN CLUTCH

A good clutch should offer a certain amount of resistance when spun by hand (engine off, of course!). But if the fan spins with little resistance (more than 1 to 1-1/2 turns), the fan clutch is slipping too much and needs to be replaced.
If the fan binds, does not turn or offers a lot of resistance, it has seized and also needs to be replaced.
Fan speed can also be checked with an optical tachometer, by marking one of the fan blades with chalk and using a timing light to observe speed changes, and/or listening for changes in fan noise as engine speed changes.
You should also try to wiggle the fan blades by hand. If there is any wobble in the fan, there is a bad bearing in the fan clutch, or a worn bearing on the water pump shaft. A bad water pump bearing will usually cause the water pump to leak and/or make noise, but not always. Remove the fan clutch and see if the play is in the water pump shaft. If it feels tight (no play or wobble), replace the fan clutch.

FAN CLUTCH REPLACEMENT

Many experts say it is a good idea to replace the fan clutch at the same time as the water pump if the water pump has failed. The reason is because both age at about the same rate, so if the water pump has failed, the fan clutch may also fail soon. As as we mentioned earlier, a high mileage fan clutch may be slipping excessively increasing the risk of overheating.
When you buy a replacement fan clutch, make sure you get the same type (thermal or nonthermal) as the original. You can always upgrade from a nonthermal to a more efficient thermal fan clutch, but never the reverse. Or, you can get rid of the fan and clutch altogether and install an aftermarket electric fan kit to cool the radiator.
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My grand Cherokee had the fan clutch replaced

If the replacement fan clutch is the correct fan clutch for the vehicle, you are probably just hearing the normal noise from the fan that could not be heard with the original fan because the original fan was not working.
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HOW TO REPLACE CLUTCH FAN

to remove clutch fan you need to remove upper fan shroud, you need large wrench to remove the fan clutch retaining nut to remove fan and clutch away from the engine drive belt should keep pulley from turning while loosen fan clutch retaining nut.if pulley belt turns while loosen fan clutch bolt remove drive belt use strap wrench hold pulley while you remove fan clutch bolt this procedure for checvrolet if you working on volkswagon you need spanner wrench hold the idler pulley while you use large wrench to loosen the large drive nut to fan clutch. you have to remove fan with clutch from engine then you can remove clutch from fan you can go to auto parts stores rent a spanner wrench try auto zone they rent out tools.
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