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Posted on Dec 11, 2017
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1994 580 efi ext mountain cat,will not charge

I have a 1994 580 efi ext mountain cat, no electric start. i changed the stator and the regulator/ rectifier and it still does not charge the battery, head light works great, does not dim. runs perfect till battery runs down and dosent run the efi computer properly, does not get over 12 volts at battery while running

1 Answer

toddgilbert

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  • Suzuki Master 6,360 Answers
  • Posted on Dec 11, 2017
toddgilbert
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Joined: Sep 07, 2017
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Fix your car right away by clicking the link I attached SUZUKI SAMURAI SIDEKICK GEO TRACKER SERVICE REPAIR MANUAL 1986 1987 1988...

5 Related Answers

anatoly4

  • 32 Answers
  • Posted on Dec 19, 2008

SOURCE: Battery dies over night

alternator is ur solutuion....chang the alternator & u should b good to go

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Anonymous

  • 1 Answer
  • Posted on Jan 18, 2009

SOURCE: Battery dies over night

It's probably the door light. This is a common problem and more can be found at TEAM SWIFT. You can disconnect the wire from the door jamb or turn the dome light to the off position. TEAM SWIFT has this common fix more in detail.

Anonymous

  • 124 Answers
  • Posted on Nov 04, 2009

SOURCE: samurai runs fine till tou turn on anything

I just had a similar problem with it dying for a different reason but I thought I would share my fix with you.
Seems the ground cable where it fastens to the starter bolt was loose. Cleaned the connection and tightened the connection and now everything is fine.
Hope this helps.

Testimonial: "Thanks for info I already run new ground from batt. to body to frame and that fixed it."

jamie

  • 1810 Answers
  • Posted on Jan 16, 2010

SOURCE: Dim lights not working

likely the daylight running light controll box

Anonymous

  • 580 Answers
  • Posted on Jan 21, 2010

SOURCE: would start and run but lose power at about 50mph.

Your catylitic converter may be blocking &/or you have installed the timing belt incorrectly. Use a manual's direction on belt installation. You could be as much as 180 degrees out. Good luck!

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1answer

Had rats chew into the stator wires, can’t tell which wire goes where. Anyway to tell without removing the stator coil cover? 2009 grizzly 550

Unless you have electromagnets powered by a battery. I am sure you don't. So the wires are all AC voltage and go to the regulator/rectifier. It doesn't matter which wire goes where. It gets converted to DC voltage by the rectifier then sent back to power the ATV's electrics and charge the battery. Excess voltage is handled by the regulator so it doesn't overcharge or send to much voltage to electrical components.
stator wiring-jrpsqcim2xgj4hdrx1hg5obd-1-0.jpg
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My alternator is not gettin power on my 2005 chevy malibu

Do you know how to test automotive electrical circuits with a voltmeter ? Your alternator is not getting power where ? The only place it gets power is at heavier gage wire on the back of the alternator . Battery positive voltage . The two wires in the connector are from the PCM / ECM - engine computer . Your vehicle has what is called a smart charging system .
https://www.motor.com/magazinepdfs/042010_09.pdf

Your best bet ,take it to a qualified repair shop.

Circuit Description
The generator provides voltage to operate the vehicle's electrical system and to charge its battery. A magnetic field is created when current flows through the rotor. This field rotates as the rotor is driven by the engine, creating an AC voltage in the stator windings. The AC voltage is converted to DC by the rectifier bridge and is supplied to the electrical system at the battery terminal.
When the engine is running, the generator turns on a signal to the generator from the powertrain control module (PCM), turning the regulator on. The generator's voltage regulator controls current to the rotor, thereby controlling the output voltage. The rotor current is proportional to the electrical pulse width supplied by the regulator. When the engine is started, the regulator senses generator rotation by detecting AC voltage at the stator through an internal wire. Once the engine is running, the regulator varies the field current by controlling the pulse width. This regulates the generator output voltage for proper battery charging and electrical system operation. The generator F terminal is connected internally to the voltage regulator and externally to the PCM. When the voltage regulator detects a charging system problem, it grounds this circuit to signal the PCM that a problem exists. The PCM monitors the generator field duty cycle signal circuit.

This vehicle also has Load Shed System

Electrical Power Management
Electrical power management (EPM) is used to monitor and control the charging system and alert the driver of possible problems within the charging system. The EPM system makes the most efficient use of the generator output, improves the battery state-of-charge (SOC), refer to Battery Description and Operation , extends battery life, and manages system electrical loads. EPM has also been know as "load management" or "load-shed" in the past.
EPM performs the following 3 functions:
• Monitors battery voltage and estimates battery SOC
• Takes corrective actions by boosting idle speed, reducing system electrical loads, and/or adjusting the generator regulated voltage control (RVC).
• Perform diagnostics and informs the driver of charging system malfunctions
The EPM algorithm is run any time the dash integration module (DIM) is awake, which includes engine running, key on, accessory mode, and retained accessory power (RAP). During this time the DIM continuously estimates the battery SOC based on battery voltage, estimated net amp hours, refer to Battery Description and Operation , battery capacity, initial SOC, and estimated battery temperature. Estimated battery temperature is a calculation based on key off time, engine run time, and the temperature reading provided by the engine control modules (ECM) air intake temperature or HVACs outside air temperature.
When the EPM algorithm is running, the DIM calculates the net charge rate on the electrical system by making constant voltage measurements. It uses the measurements to calculate the charge rate in amp/hours. If the DIM detects a negative charge rate, equal to a discharge from the battery, EPM can request up to 3 levels of idle boost from the ECM, when the vehicle is in park or neutral, as well as up to 2 levels of load shedding for a total of 5 levels of corrective action to maintain proper vehicle electrical system operation.
The DIM sends a serial data request to the PCM/ECM to increase the idle speed. The PCM/ECM then adjusts the idle speed by using a special program and idle speed ramp calculations in order to prevent driveability and safety concerns. The idle speed boost and cancel function will vary from vehicle to vehicle and from one moment to another on the same vehicle. This happens because the PCM/ECM responds to changes in the inputs from the sensors used to control the powertrain. In order to maintain Idle quality the ECM may not enter idle boost for up to 120 seconds, unless there is a manual change in throttle position. There is no set time limit for the idle decrease when the criteria has been met to exit idle boost, unless there is a manual change in throttle position.
Important: The DIM also has responsibility for requesting up to 3 levels of idle boost from the ECM for the HVAC system based upon head pressure, vehicle speed, and engine running. EPM has priority over the HVAC system when requesting idle boost. However, idle boost will be maintained at the level the HVAC system requires, even though the exit criteria has been met for EPM.
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1answer

Replaced battery alternator and starter.. Battery ligth still on.. Why Pontiac Grand Am 2005

Did you have it checked for DTC'S - diagnostic trouble code's ? The charging system on that vehicle is computer controlled by GM smart charging system .
https://www.motor.com/magazine-summary/are-you-smarter-than-a-smart-charging-system /
Circuit Description
The generator provides voltage to operate the vehicle's electrical system and to charge its battery. A magnetic field is created when current flows through the rotor. This field rotates as the rotor is driven by the engine, creating an AC voltage in the stator windings. The AC voltage is converted to DC by the rectifier bridge and is supplied to the electrical system at the battery terminal.
When the engine is running, the generator turn signal is sent to the generator from the PCM, turning on the regulator. The generator's voltage regulator controls current to the rotor, thereby controlling the output voltage. The rotor current is proportional to the electrical pulse width supplied by the regulator. When the engine is started, the regulator senses generator rotation by detecting AC voltage at the stator through an internal wire. Once the engine is running, the regulator varies the field current by controlling the pulse width. This regulates the generator output voltage for proper battery charging and electrical system operation. The generator F terminal is connected internally to the voltage regulator and externally to the PCM. When the voltage regulator detects a charging system problem, it grounds this circuit to signal the PCM that a problem exists. The PCM monitors the generator field duty cycle signal circuit. The system voltage sense circuit receives B+ voltage that is Hot At All Times through the GEN BAT fuse in the underhood junction block. This voltage is used by the regulator as the reference for system voltage control.
Charging System Indicator
The IPC illuminates the charging system indicator when the following occurs:
• The PCM detects that the generator output is less than 11 volts or greater than 16 volts. The IPC receives a class 2 message from the PCM requesting illumination. The IPC sends a class 2 message to the body control module (BCM) indicating that the charging system indicator is illuminated. The BCM sends a class 2 message to the radio in order to activate an audible warning.
• The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.
• The ignition is on, with the engine off.
• The ignition is in the accessory position.

The heavier gage wire connected to the back of the alternator needs Battery + voltage , does your vehicle have Battery + voltage there ?
0helpful
1answer

2007 saturn vue hybrid system not charging 2.4

Did you test the electrical circuit's ? Have a scan tool hooked up ? Did you have a qualified repair shop check it out ?
When the engine is running, the generator control signal is sent to the generator from the engine control module (ECM)/powertrain control module (PCM), turning on the regulator. The generator's voltage regulator controls current to the rotor, thereby controlling the output voltage. The rotor current is proportional to the electrical pulse width supplied by the regulator. When the engine is started, the regulator senses generator rotation by detecting AC voltage at the stator through an internal wire. Once the engine is running, the regulator varies the field current by controlling the pulse width. This regulates the generator output voltage for proper battery charging and electrical system operation. The generator F terminal is connected internally to the voltage regulator and externally to the PCM. When the voltage regulator detects a charging system problem, it grounds this circuit to signal the PCM that a problem exists. The PCM monitors the generator field duty cycle signal circuit. The system voltage sense circuit receives B+ voltage that is Hot At All Times through the ECM/TCM fuse in the underhood junction block. This voltage is used by the regulator as the reference for system voltage control.
This vehicle uses Class II and controller area network (CAN) communications. The ECM/PCM are CAN and the body controller systems are Class II. The body control module (BCM) acts as the gateway between the different communication protocols. The ECM/PCM requests the battery lamp on the CAN communication line and then the BCM sends a request to the IPC for lamp illumination.
The ECM/PCM will request the battery lamp on under the following conditions:
• The ECM/PCM interprets the ignition is in the accessory position.
• The ECM/PCM is in the RUN power mode with the engine not running.
• Generator L terminal fault has been detected.
• Generator F terminal fault has been detected.
If the generator is not charging, it pulls the F terminal low causing an F terminal fault. Low voltage threshold is 10.5 volts for 4 minutes and engine at least 1,300 RPM. High threshold is 18 volts for 5 minutes.


https://www.motor.com/magazinepdfs/042010_09.pdf

Do you know what DTC'S diagnostic trouble codes are ?
DTC B1325
DTC B1327
DTC B1328
DTC P0562
DTC P0563
DTC P0615
DTC P0621
DTC P0622
These are all for the charging system .
0helpful
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94 artic cat ext efi idles good but Boggs down at high speed

Might be the gear box if the higher gear is has any problem it may be causng the boggs
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I have a 1999 mercury mountaineer that ideals rough and lose of power what could it be

Tune up,coils wires,fuel filter,dirty throttle body,could be bad cats.
0helpful
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I have a 2001 CAT 420D IT that I just took out of storage after a year. I had the batteries in my basement, charged them, changed the fuel filters and she fired right up. I went out last night to run it...

yes there are a fuse, However i believe that you have problem with your system load. see the chart troubleshooting and fix it.
God bless you


OVERVIEW:
The alternator has a centrally rotating set of coils powered from the field terminal. As this rotor turns, it drags a magnetic field past the stationary coils that surround it.
This magnetic field generates alternating current within these stationary coils, which then passes through a grid of one-way valves (diodes) to produce the DC current useful to automotive applications.
The voltage output is governed by the amount of current in the field circuit, and is controlled by the Voltage Regulator. Current is fed to the battery and other power absorbers through the large Bat terminal on the back of the alternator. A ground connection on the alternator case completes the electrical circuit. There is also a Stator terminal on the alternator, but it is not used on the 427SC. The battery power comes from a connection on the starter solenoid.
Power flows from the ignition switch, through a fuse, to the voltage regulator. Voltage is measured from this source. Internal circuits take the power source and regulate it, sending it to the field terminal of the alternator so that the output voltage to the battery is correct.
0helpful
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Goes into limp mode, just restart & will run for awhile again. checked fuel system & regulator.cat. convert, 4 sp. auto, changed ext. shift module.

Did this happen all of a sudden? Is this a 4 or 6 cyl. engine? Did you have anything done to the car just prior to this problem or within the last couple of months? How many miles on it? Any aftermarket instillation's?
1helpful
1answer

I have a 94es300 i crank it it starts up runs 5 mins shuts off like not getting enough gas changed fuel pump, fuel filter , fuel pressure regulator and ignitor still same whats up with this car

If you changed the fuel pump and the fuel filter and ignitor and regulator,in the list of changes do you know you have a EFI. The EFI main relay turn on the fuel pump which includes the circuit opening relay. Testing it mainly passes with flying colors just replace
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