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Posted on Jan 25, 2010
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Noisy transfer case 1986 power ram - 1986 Dodge Pickup 4WD

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Mike Schneider

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  • Expert 245 Answers
  • Posted on Jan 25, 2010
Mike Schneider
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Joined: Jan 24, 2010
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Try cheking uvjoint

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What could cause noisy transfer case?

No oil in, no good quality of oil used and damaged the friction surfaces
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Won't go into 4 low

Have you tried shifting the automatic transmission to neutral, or if manual transmission- place shift lever to neutral position, then shift the transfer case to neutral position wait a couple seconds then try shifting to 4 low- if you have manual hubs, engage those last. This removes most of the potential mechanical resistance that should allow for the transfer case to shift.

If it still will not go into 4 low you may be dealing with damaged teeth, bent shift dog or worn internal bearings inside the transfer case. As I recall, that was NOT a shift on the fly transfer case.
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if the nosie is comming from the case then the chain is slack from wear, u will need it rebuilt.
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What fluid do I use in the transfer case of a 1986 ford F250?

The fluid we used at ford was transfer case fluid or ATF(auto trans fluid)
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It will go in your truck without too much trouble but it will not bolt to your transfer case. You'll have to use your old 4x4 transmission.
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do you mean the actual gear for the speedometer? if so no they don't, but of course the cable must be disconnected
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check the gearcase fluid.it should be level with side fill plug.use gear oil for a rearend diff.
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