Bosch 1600H-NG Natural Gas AquaStar AquaStar Natural Gas Tankless Water Heater... Logo

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Mike Wenger Posted on Mar 24, 2009
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Bosch 1600H won't work on windy days

Works fine on calm days, but it is March now. Spark is present, pilot orifice and tub are clean, but positive pressure in the flue evidently overcomes the tiny pilot orifice

  • Mike Wenger Mar 24, 2009

    I did not read anything in the book about a "pilot flame control". My unit only has pilot for a few moments during the lighting process. The ignitor lights a pilot that lights the main burner. My ignitor voltage was also below .9 volts, and the book says it requires no less than 1.3 VDC, so I have ordered a new electronic control box under warranty. Thanks for your input



    Mike Wenger

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  • Posted on Mar 24, 2009
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The incorporation of an anti-back flow, flue pipe insert may be your solution, also the pilot flame control may need to be adjusted up a little.

Good luck
Aduz

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Before calling service technician, open following link for Bosch tankless troubleshooting resources:
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Fix most tankless problems do-it-yourself, same day any brand, for $317
http://waterheatertimer.org/How-to-install-gas-water-heater.html

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No Hot water

Does the unit light manually with a match while the igniter is trying? If it does the problem may be the same as on my personal Bosch 1600H:

I can't guarantee this will fix yours, but it did fix my Bosch 1600H:

I have positively identified the cause of my problems and know how to fix it.

It was TOO MUCH DRAFT ON WINDY DAYS.

I opened the side of the seven inch diameter tee that goes to my old conventional heater, and it lights every time regardless of wind. I held a paper up to the open side of the tee and it sucked up and closed the opening and stuck there from the suction. Evidently I had so much draft that the little bit of gas from the pilot was being sucked right up and out of the flue before it could light.

I will re-do my vent to leave an opening to prevent suction from being concentrated in the Bosch. Our tests with this idea have yielded a perfect ‘firing record’!

Add a tee to your flue (you will have to cap it or add an elbow to take it below the outlet of the tee before using the heater, but it needs to stay open for a couple quick tests). Take a flat sheet of typing paper and see if it will '****' to the open branch of the tee and remain there. If it does you may have too much suction (draw) in the flue. The strong suction does not allow the gas of the pilot to light before the gas is dissipated up and out the flue. With the paper removed (SIDE OF TEE OPEN TO THE ATMOSPHERE) test to see if your heater lights every time. If it does you have the cause--TOO MUCH DRAFT. Add an elbow pointing down to the side of the tee. If you want you can put another 1-foot piece of pipe in the bottom of the elbow, but it really only needs to grade up to the flue that goes out of your house to keep flue gases from entering your home.

We just proved this today with my heater, and I am SO HAPPY ABOUT IT!

Mike Wenger
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it sounds more like the ignitor thats messing up, if you are able to remove it and get a new one that would probobly do it for you
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