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Tracy M Posted on Oct 17, 2022
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Why is my 1980 Honda CB 900 dying when it gets hot?

Changed coils, CDI boxes, cleaned all the grounds, changed the solenoid, still losing spark on 2 cylinders, everything has been scrutinized and changed and cleaned. What could be the problem?

1 Answer

neil

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  • Expert 151 Answers
  • Posted on Dec 03, 2022
neil
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Joined: Jan 24, 2013
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Hi

not sure if its a old SOHC with the 900 upgrade
or a very early DOHC 900
because 1980-1981 was a change over year when they did away with the SOHC 750 - 900
and brought out the DOHC 750 - 900

the main issue with the okd single overhead cam was the oil ways get blocked up and starve the cam of oil
eventually the came will eat its way into the head normally the the end of the cams
you might need to seek a new head or reconditioned one if you can find one
the DOHC has the same issue just not as much

good luck

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If the coils are not the problem what else could it be?

Three things you need to run that motor. Fuel , fire and air. Do you have spark to the plugs?! And do you have fuel pumping?!
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There are three items that are connected together needed to create spark on your 1997 Honda 4-wheeler, regardless of which model it is.
Before we go through a checklist of these three important parts, look for a black wire with a white stripe that runs to the ignition switch and kill button from the CDI box. Disconnect this wire before it gets to the ignition switch and kill button, then check for spark. The most likely cause is a broken kill switch on the handlebar, or shorted ignition switch. Such a condition grounds this wire and kills the spark.
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Here is what is required to create a spark.

First, the alternator has one coil which generates a high voltage--about 125 Volts AC for the CDI ignitor box.

Second, there is a pulse voltage generated once every revolution of the engine that goes to the CDI box. This pulse causes the CDI to dump its stored energy from the 125 volt line into the primary of the ignition coil.

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Besides checking wire and plug condition, cleaning and tightening grounds. The stator is the first place I'd check.
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Too low fail/Too high fail ranges.

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