kawasaki VN 800 A Vulcan - Recent Questions, Troubleshooting & Support

Question edited for clarity. Question moved to model category. Wiring diagram in the link https://www.google.com/search?q=2002+Kawasaki+Vulcan+VN+800-A.+CDI+wiring+diagram FULL Service Manual in this link. http://www.werder.ee/Manual/VN800.pdf ..

If it follows the rest of Kawi's line-up, (and it probably does): 5 wire?! Brown=Ignition White= Battery Gray=Ignition Blue=Taillamp 1 Red=Taillamp 2 Brown is for things that need to be energized, like the rad. fan, etc. Gray is for the ignition/ignitors themselves. Connecting white, brown and gray should get you going. Add blue for lights. Red, together with white is for parking lights.

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indicates the switch , immobilizer ( no key in switch) or kill switch

this indicates the sprocket teeth are worn and the pitch for the chain and the sprocket teeth are no longer compatible .or the chain is worn and stretched causing the same problem check the teeth of the sprocket and if they look like triangles then replace the sprockets they should look like small teeth that are fatter at the middle , ten slope off to the point

if u go on a vulcan forum you will get all answers you need.

Try watching this video as a guide https://youtu.be/vrmYJgcGX30

needs a rebuild b4 connecting rod breaks

I just found the parts diagram for the 800A2 on http://www.kawasaki.com/Parts/PartsDiagram/29169/1996/VN800-A2. I hope this is enough for what you need. Good luck and happy riding.

The fuse box is located under the seat. After removing the seat, remove the battery. There are 2 black boxes tucked into slots. The one on the left should be the fuse box. Pop the lid off and the fuses are right there.

the only fuse that controls the starter is mounted to the side of the starter solenoid under the seat. Trace the red cable from the battery and it will lead you directly to it. the fuse should be under a cover where the battery connects to the solenoid. solenoid should look something like this

Some locksmiths can do this, otherwise I do believe its a whole new cap assembly. Hope that helps!