2004 Hyundai Santa Fe Logo
Posted on Aug 02, 2009
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Evaporator System over pressure. Where is the vapor canister located?

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I have a 2002 beetle I was told by the dealer that i must replace the vapor (charcoal canister) is there any other way to fix this problem in a lees expensive way?

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  • Hyundai Master 14,092 Answers
  • Posted on Aug 02, 2009
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VAPOR CANISTER IS LOCATED UNDER THE CAR WHERE THE GAS TANK IS.ITS SQUARE LOOKING.

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0helpful
1answer

Where is purge sensor located

There is no such thing , What code do you have if any ? There is a purge solenoid for the EVAP system ! evaporative emission system. An there is a vent solenoid , a fuel tank pressure (FTP) sensor.
The evaporative emission (EVAP) control system limits fuel vapors from escaping into the atmosphere. Fuel tank vapors are allowed to move from the fuel tank, due to pressure in the tank, through the vapor pipe, into the EVAP canister. Carbon in the canister absorbs and stores the fuel vapors. Excess pressure is vented through the vent line and EVAP vent valve to atmosphere. The EVAP canister stores the fuel vapors until the engine is able to use them. At an appropriate time, the control module will command the EVAP purge valve ON, open, allowing engine vacuum to be applied to the EVAP canister. With the EVAP vent valve OFF, open, fresh air will be drawn through the valve and vent line to the EVAP canister. Fresh air is drawn through the canister, pulling fuel vapors from the carbon. The air/fuel vapor mixture continues through the EVAP purge pipe and EVAP purge valve into the intake manifold to be consumed during normal combustion. The control module uses several tests to determine if the EVAP system is leaking.
0helpful
1answer

Wheres vapor pressure sensor 97 2.4 buick

Have evap codes? a vapor pressure sensor is part of your canister evap system, located under rear of vehicle.
1helpful
2answers

Po443

Hi, the p0443 code is for Evaporator Canister Purge Control Solenoid Valve. The canister has charcoal in it to absorb vapors from the fuel so it can't be released into the air. When the system detects that the canister needs flushing , the purge control solenoid opens to purge the canister and the vapors are consumed by the engine,sorry I don't know where the location of this is on your car but purchasing an AUTOMOTIVE REPAIR MANUAL by Haynes from an auto parts store would be helpful. I believe the problem can be as simple as a gas cap not being tight enough! There are many things that have to work for the system to function like the solenoid / current to solenoid / leaks / stop ups etc. Like many things it's a process of elimination......... Good luck.
5helpful
3answers

What is evaporation control system malfuction mean? The code is P0440

Hi, the computer has sensed through the fuel tank pressure sensor that the vapor cannister is not evacuating properly. I have pasted details on the EVAP system below. Check the purge valve on top of the engine as shown below (#1 in picture). Make sure the electrical connector is on the valve, that the wires are not damaged, and check the hose for kinks. If all looks good, I recommend you replace the valve. A new valve is $23 at autozone. Please let me know if you have more questions and thanks for using FixYa.

jturcotte_1020.gifjturcotte_260.jpg
Description & Operation
EVAP Canister
The canister is filled with carbon pellets used to absorb and store fuel vapors. Fuel vapor is stored in the canister until the control module determines that the vapor can be consumed in the normal combustion process.
EVAP Control System
The evaporative emission (EVAP) control system limits fuel vapors from escaping into the atmosphere. Fuel tank vapors are allowed to move from the fuel tank, due to pressure in the tank, through the vapor pipe, into the EVAP canister. Carbon in the canister absorbs and stores the fuel vapors. Excess pressure is vented through the vent line and EVAP vent solenoid to atmosphere.
The EVAP canister stores the fuel vapors until the engine is able to use them. At an appropriate time, the control module will command the EVAP purge solenoid ON, open, allowing engine vacuum to be applied to the EVAP canister. With the EVAP vent solenoid OFF, open, fresh air will be drawn through the solenoid and vent line to the EVAP canister. Fresh air is drawn through the canister, pulling fuel vapors from the carbon.
The air/fuel vapor mixture continues through the EVAP purge pipe and EVAP purge solenoid into the intake manifold to be consumed during normal combustion. The control module uses several tests to determine if the EVAP system is leaking.
The EVAP system consists of the following components:
EVAP Purge Solenoid
The EVAP purge solenoid controls the flow of vapors from the EVAP system to the intake manifold. This normally closed solenoid is pulse width modulated (PWM) by the control module to precisely control the flow of fuel vapor to the engine. The solenoid will also be opened during some portions of the EVAP testing, allowing engine vacuum to enter the EVAP system.
EVAP Service Port
The EVAP service port is located in the EVAP purge pipe between the EVAP purge solenoid and the EVAP canister. The service port is identified by a green colored cap.
EVAP Vent Solenoid
The EVAP vent solenoid controls fresh airflow into the EVAP canister. The solenoid is normally open. The control module will command the solenoid closed during some EVAP tests, allowing the system to be tested for leaks.
Fuel Tank Pressure Sensor
The FTP sensor measures the difference between the pressure or vacuum in the fuel tank and outside air pressure. The control module provides a 5-volt reference and a ground to the FTP sensor. The FTP sensor provides a signal voltage back to the control module that can vary between 0.1-4.9 volts. As FTP increases, FTP sensor voltage decreases, high pressure = low voltage. As FTP decreases, FTP voltage increases, low pressure or vacuum = high voltage.
10helpful
2answers

Code says evaporator purge solenoid

Which code specifically? Do not assume you need a new solenoid. Our recommendation will depend on the specific code and some troubleshooting results. I usually recommend checking over all the EVAP vacuum lines and the gas cap too whenever there is a purge valve code. Check the vacuum lines at the cannister in the left rear bumper. I will paste info on the purge solenoid below.

P0440 Evaporative emission (EVAP) system - malfunction

Possible causes: Hose connection(s), intake leak, EVAP canister purge valve


P0441 Evaporative emission (EVAP) system - incorrect flow detected

Possible causes: Hose connection(s), intake leak, EVAP canister purge valve


P0442 Evaporative emission (EVAP) system - small leak detected

Possible causes: Hose connection(s), intake leak, EVAP canister, EVAP canister purge valve


P0443 Evaporative emission (EVAP) canister purge valve - circuit malfunction

Possible causes: Wiring, EVAP canister purge valve, ECM


P0444 Evaporative emission (EVAP) canister purge valve -open circuit

Possible causes: Wiring open circuit, EVAP canister purge valve, ECM


P0445 Evaporative emission (EVAP) canister purge valve -short circuit

Possible causes: Wiring short circuit, EVAP canister purge valve, ECM


P0450 Evaporative emission (EVAP) pressure sensor - circuit malfunction

Possible causes: Wiring, EVAP pressure sensor, ECM


P0455 Evaporative emission (EVAP) system - large leak detected

Possible causes: Hose connection(s), intake leak, EVAP canister, EVAP canister purge valve


P0456 Evaporative emission system - very small leak detected

Possible causes: Mechanical fault, hose connection(s), EVAP pressure "sensor


P0457 Evaporative emission system - leak detected (fuel cap loose/off)

Possible causes: Mechanical fault, hose connection(s), EVAP pressure sensor


P0458 Evaporative emission system, purge control valve -circuit low

Possible causes: Wiring short to earth, EVAP valve


P0459 Evaporative emission system, purge control valve -circuit high
Possible causes: Wiring short to positive, EVAP valve


Evaporative Emission Purge Solenoid

Description & Operation
The duty cycle EVAP canister purge solenoid (DCP) regulates the rate of vapor flow from the EVAP canister to the intake manifold. The Powertrain Control Module (PCM) operates the solenoid.
During the cold start warm-up period and the hot start time delay, the PCM does not energize the solenoid. When de-energized, no vapors are purged. The PCM de-energizes the solenoid during open loop operation.
The engine enters closed loop operation after it reaches a specified temperature and the time delay ends. During closed loop operation, the PCM cycles (energizes and de-energizes) the solenoid 5 or 10 times per second, depending upon operating conditions. The PCM varies the vapor flow rate by changing solenoid pulse width. Pulse width is the amount of time that the solenoid is energized. The PCM adjusts solenoid pulse width based on engine operating condition.
Removal & Installation
The duty cycle evaporative (EVAP) canister purge solenoid is located in the engine compartment near the brake master cylinder.

  1. Disconnect electrical connector at solenoid.
  2. Disconnect vacuum lines at solenoid.
  3. Lift solenoid slot from mounting bracket for Removal & Installation.

To Install:
  1. Position solenoid slot to mounting bracket.
  2. Connect vacuum lines to solenoid. Be sure vacuum lines are firmly connected and not leaking or damaged. If leaking, a Diagnostic Trouble Code (DTC) may be set with certain emission packages.
  3. Connect electrical connector to solenoid.
Purge solenoid location:

jturcotte_65.gif
EVAP cannister location:
jturcotte_66.gif
4helpful
1answer

There is a black control "box" with located on the firewall, driver's side; with a hose (vacuum?) running from the "box" to the manifold. There is what appears to be a cable running up from behind the...

this is your evap cannister and/or purge valve. See picks and system operation below.

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OPERATION Changes in atmospheric temperature cause fuel tanks to breathe, that is, the air within the tank expands and contracts with outside temperature changes. If an unsealed system was used, when the temperature rises, air would escape through the tank vent tube or the vent in the tank cap. The air which escapes contains gasoline vapors.
The Evaporative Emission Control System provides a sealed fuel system with the capability to store and condense fuel vapors. When the fuel evaporates in the fuel tank, the vapor passes through the EVAP emission valve, through vent hoses or tubes to a carbon filled evaporative canister. When the engine is operating the vapors are drawn into the intake manifold and burned during combustion..
A sealed, maintenance free evaporative canister is used. The canister is filled with granules of an activated carbon mixture. Fuel vapors entering the canister are absorbed by the charcoal granules. A vent cap is located on the top of the canister to provide fresh air to the canister when it is being purged. The vent cap opens to provide fresh air into the canister, which circulates through the charcoal, releasing trapped vapors and carrying them to the engine to be burned.
Fuel tank pressure vents fuel vapors into the canister. They are held in the canister until they can be drawn into the intake manifold. The canister purge valve allows the canister to be purged at a pre-determined time and engine operating conditions.
Vacuum to the canister is controlled by the canister purge valve. The valve is operated by the PCM. The PCM regulates the valve by switching the ground circuit on and off based on engine operating conditions. When energized, the valve prevents vacuum from reaching the canister. When not energized the valve allows vacuum to purge the vapors from the canister.
During warm up and for a specified time after hot starts, the PCM energizes (grounds) the valve preventing vacuum from reaching the canister. When the engine temperature reaches the operating level of about 120°F (49°C), the PCM removes the ground from the valve allowing vacuum to flow through the canister and purges vapors through the throttle body. During certain idle conditions, the purge valve may be grounded to control fuel mixture calibrations.
The fuel tank is sealed with a pressure-vacuum relief filler cap. The relief valve in the cap is a safety feature, preventing excessive pressure or vacuum in the fuel tank. If the cap is malfunctioning, and needs to be replaced, ensure that the replacement is the identical cap to ensure correct system operation.
OBD-II EVAP System Monitor
Some of the models covered in this guide have added system components due to the EVAP system monitor incorporated in the OBD-II engine control system. A pressure sensor is mounted on the fuel tank which measures pressure inside the tank, and a purge flow sensor measures the flow of the gases from the canister into the engine. The purge valve is now called the Vapor Management Valve (VMV). It performs the same functions as the purge valve, however it looks slightly different. A canister vent solenoid is mounted on the canister, taking the place of the vent cap, providing a source of fresh air to the canister.
The PCM can store trouble codes for EVAP system performance, a list of the codes is provided later in this information. Normal testing procedure can be used, see EVAP System Component Testing in this Section.

31helpful
3answers

2000 lexus es300 error code p0440, p0441, p0446

P0440 Evaporative Emission System, P0441 Evaporative Emission System Incorrect Purge Flow , AND P0446 Evaporative Emission System Vent Control Circuit
7helpful
1answer

Check engine light is on for emission evaporator failure-large

P0455 - EVAP Control System Leak Detected (No Purge Flow or Large Leak) The PCM monitors the complete EVAP control system for no purge flow, the presence of a large fuel vapor leak or multiple small fuel vapor leaks. The system failure occurs when no purge flow (attributed to fuel vapor blockages or restrictions), a large fuel vapor leak or multiple fuel vapor leaks are detected by the EVAP running loss monitor test with the engine running (but not at idle).
  • After-market EVAP hardware (such as fuel filler cap) non-conforming to required specifications
  • Disconnected or cracked fuel EVAP canister tube, EVAP canister purge outlet tube or EVAP return tube
  • EVAP canister purge valve stuck closed
  • Damaged EVAP canister
  • Damaged or missing fuel filler cap
  • Insufficient fuel filler cap installation
  • Loose fuel vapor hose/tube connections to EVAP system components
  • Blockages or restrictions in fuel vapor hoses/tubes (items also listed under disconnections or cracks)
  • Fuel vapor control valve tube assembly or fuel vapor vent valve assembly blocked
  • Canister vent (CV) solenoid stuck open
  • Mechanically inoperative fuel tank pressure (FTP) sensor
Check for audible vacuum noise or significant fuel odor in the engine compartment or near the EVAP canister and fuel tank. ----------------------------------------------------------------------------- HX43 DTC P0457: CHECK FOR MISSING OR LEAKING FUEL FILLER CAP
  • Check for missing fuel filler cap.
  • Check for loose fuel filler cap.
  • Check for possible cross-thread fuel filler cap condition.
Is a fault present concerning the proper installation of the fuel filler cap? Yes No REPLACE cross-threaded or damaged fuel filler cap. RECONNECT and TIGHTEN the fuel filler cap only one eighth turn so that the cap initially clicks by sound or touch. CLEAR Continuous Memory DTCs. COMPLETE an Evaporative Emission Running Loss Monitor Repair Verification Drive Cycle (refer to Section 2 , Drive Cycles). RERUN Quick Test . If DTC P0455 or P0457 is present, Go to HX44 . CLEAR Continuous Memory DTCs. COMPLETE an Evaporative Emission Running Loss Monitor Repair Verification Drive Cycle (refer to Section 2 , Drive Cycles). RERUN Quick Test .

For DTC P0455 still present: Go to HX44 .

Otherwise, INFORM the vehicle owner that it is important and necessary to immediately install the fuel filler cap after every refueling event. HX44 DTC P0455: VISUAL INSPECTION FOR SUBSTANTIAL EVAPORATIVE EMISSION SYSTEM LEAKS
  • Check for missing fuel filler cap. If the cap is loose DO NOT DISTURB EVAP system.
  • Verify that both the input port vacuum hose and EVAP return tube are attached to the EVAP canister purge valve. Note: If the EVAP canister-CV solenoid assembly is not accessible during this pinpoint test step, GO to Evaporative Emissions, Section 303-13 in the Workshop Manual for removal and installation instructions.
  • Verify that the CV solenoid is properly seated on the EVAP canister (if possible).
  • Visually inspect for disconnected or cracked fuel vapor hoses/tubes between the intake manifold, the EVAP canister purge valve, the EVAP canister, the fuel vapor vent valve assembly and if applicable the fuel vapor control valve tube assembly.
  • Check for damage to the fuel filler pipe and the fuel tank.
Is a fault indicated? Yes No CONNECT or REPLACE fuel vapor hoses/tubes as required. REPLACE damaged EVAP system components (fuel filler pipe, fuel vapor vent valve assembly, fuel vapor control valve tube assembly, EVAP canister purge valve, FTP sensor and EVAP canister-CV solenoid assembly) as necessary. REFER to Evaporative Emissions, Section 303-13 in the Workshop Manual for removal and installation instructions. GO to HX45 . GO to HX45 . HX45 DTC P1443 and P0455: CHECK FOR EVAPORATIVE EMISSION SYSTEM LEAKS
    Note: When checking for leaks or blockages in the EVAP system, energize (close) the canister vent (CV) solenoid through the scan tool for a maximum of nine minutes per pinpoint test step. Then de-energize the CV solenoid prior to performing the subsequent pinpoint test step. This is done to assure proper closing of the solenoid.
  • Disconnect and plug the EVAP return tube (EVAP canister purge valve to intake manifold) at the intake manifold vacuum source.
  • Connect scan tool.
  • Key on, engine off.
  • Access VPWR PID. If the voltage is not 12 volts or greater, GO to HX61 .
  • Locate evaporative test port [marked EVAPORATIVE SERVICE PORT DO NOT USE UNREGULATED PRESSURE ABOVE 6.89 kPa (1 PSI)] near EVAP canister purge valve or EVAP canister.
  • If vehicle is not equipped with the evaporative test port, GO to HX50 .
  • Install the Rotunda Evaporative Emission System Leak Tester 310-F007 (134-00056) or equivalent at the evaporative test port.
  • Close CV solenoid by accessing Output Test Mode on the scan tool.
  • Select ALL OFF mode and push START button.
  • Regulate the nitrogen or argon gas pressure on the tester to 3.48 kPa (14 in-H 2 O).
  • Follow the instructions that come with the EVAP System Leak Tester and pressurize the EVAP system.
  • Perform the EVAP system leak test.
Does the pressure on the EVAP system stay above 1.99 kPa (8 in-H 2 O) and pass the leak test? Yes No GO to HX46 . REMOVE the EVAP System Leak Tester from the evaporative test port and REINSTALL the test port cap. GO to HX50 .
5helpful
1answer

My taurus failed due to code p0442 ecap emiss ctl sys leak detected (small leak)

    Continuous Memory Diagnostic Trouble Code (DTC) P0442 indicates that a fuel vapor leak has been detected [as small as 0.10 cm (0.04 inch)] in the Evaporative Emission (EVAP) system.
    Note: Prior to performing the following diagnosis inspect the Canister Vent Solenoid (CV) for contamination. A situation may exist where contamination holds open the Canister Vent (CV) solenoid enough to set DTC P0442 and also plugs the port to atmosphere enough to keep system from being vented quickly.
    • After market parts and accessories nonconforming to the EVAP system specifications.
    • Damaged, cross threaded or loosely installed fuel filler cap.
    • Small holes or cuts in fuel vapor hoses/tubes (EVAP canister tube, EVAP canister outlet tube or EVAP return tube) in the EVAP system.
    • Loose fuel vapor hose/tube connections to EVAP system components.
    • EVAP system component [EVAP canister purge valve, fuel tank pressure (FTP) sensor, canister vent (CV) solenoid, fuel vapor control valve tube assembly or fuel vapor vent valve assembly] seals leaking.
    • CV solenoid partially open when commanded closed.
    • EVAP canister leaking.
  • Check for presence of fuel filler cap.
  • Verify that the CV solenoid is properly seated on the EVAP canister (if possible).
  • Visually inspect for cut or loose connections to fuel vapor hoses/tubes in following locations:
    • EVAP canister to EVAP canister purge valve.
    • EVAP canister to fuel vapor vent valve assembly.
    • fuel vapor control valve tube assembly to fuel tank (if applicable).
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