On right side the lower muffler mounting bracket is broken. two cap screws i cant get out without removing transmision cover, and the plate at oil filler. want to know what i would run in to as far as problems.
All bolts need to be heated very hot with a map gas torch or hotter get all the part around the bolt hot too. hit your wrench with a hammer ( JAR THE BOLTS LOOSE) The pipes mAY HAVE to be loosened at the engine first to get them to move around enough the heat and beat them loose. A good welder can just weld the bracket and grind it with it installed as long as it in a place that doesnt show and the place can be covered or painted to look OK. The welded bracket will be better than a new one and not removeing the bolts will make the bike stay together longer without any problems.
Fig. 6: Oil pan mounting bolt locations-1996 3.1L engine shown
Fig. 7: Oil pan sealant application points-1996 3.1L engine shown
HANDLEBAR REMOVAL
1. Remove maxi-fuse.
REMOVAL
1. Remove left side saddlebag.
2. Gently pull side cover from frame downtubes (no tools
required).
3. Depress latches on maxi-fuse holder and then slide
cover rearward to disengage tongue from groove in fuse
block cover.
4. Pull maxi-fuse from maxi-fuse holder.
2. Place blanket or protective cover over front of fuel tank to
protect against scratches or other damage.
FLHR/C/S:
Remove the handlebar clamp
(FLHR/C/S), NACELLE REMOVAL (FLHR/C), steps 1-
11, or NACELLE REMOVAL (FLHRS), steps 1-7.
WINDSHIELD/HEADLAMP NACELLE (FLHR/C/S) 2.31
WINDSHIELD REMOVAL
Standing at the front of the motorcycle,
use a finger to raise the wireform latch springs on
both sides of the windshield.
2. Gently pull on the top of the windshield until the upper
notches on the windshield brackets are free of the upper
grommets.
3. Carefully raise the windshield until the lower notches are
free of the lower grommets.
4. Remove windshield from motorcycle.
WINDSHIELD INSTALLATIONTo avoid scratching headlamp nacelle or auxiliary lamp
bracket, be sure that all four notches on the windshield
brackets are firmly seated on a rubber grommet.
1. Standing at the front of the motorcycle, carefully insert
the windshield brackets between the headlamp nacelle
and the auxiliary lamp bracket. Lower the windshield into
position until the lower notches on the windshield brackets
are seated on the lower grommets.
2. Gently push the top of the windshield toward the rear
until the upper notches fully engage the upper grommets.
3. Push down on the wireform latch springs, so that they
overhang the rubber grommets. If some adjustment is
necessary, loosen the retaining screws and rotate the
latch springs into the proper position.
NACELLE REMOVAL (FLHR/C)
1. Remove the windshield. See WINDSHIELD REMOVAL
on this page.
2. Remove the Phillips screw at the bottom of the headlamp
door (chrome ring). Remove the headlamp door.
3. Remove the eight Phillips screws to free the headlamp
housing from the headlamp nacelle.
FLTR:
Remove the instrument nacelle.
UPPER FAIRING/WINDSHIELD (FLTR), INSTRUMENT
NACELLE, REMOVAL.
FLHT/C/U:
Remove the fairing cap.
Remove the outer fairing as follows:
a. Standing at the front of the vehicle, use a T27 TORX
drive head to remove the three outer fairing screws
(with flat washers) just below the windshield.
b. Moving to the inner fairing side, remove the two fairing
screws just above the wind deflectors on the left
and right side.
c. Turn the handlebar to the right and remove the outer
fairing screw reaching in below the left side of the
fairing cap. Turn the handlebar to the left and
remove the fairing screw below the right side of the
fairing cap.
d. Tilting the outer fairing toward the front, squeeze the
two external tabs to remove the wire connector at
the back of the headlamp assembly.
e. Lift the fairing (with headlamp assembly) off the
motorcycle.Since the outer fairing screws hold the windshield in
place, the windshield may fall to the floor if not removed.
UPPER FAIRING/WINDSHIELD (FLHT/C/U), FAIRING
CAP, REMOVAL. Remove the radio (or storage box).
4. Remove the left and right handlebar switch controls..
5. Remove upper handlebar clamp screws (with flat washers).
Remove upper handlebar clamps and handlebar.
HANDLEBAR INSTALLATION
Just reverse for install. This is all from the maunual and I hope it helps you.
Removal & Installation-of dashboard which includes removing radio.
CAUTION
Many BMW models covered by this manual are equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column and instrument panel, properly disable the SRS.
The instrument panel removal is complex and requires disconnecting many components. Make sure to label and organize the components as they are disconnected, disassembled or removed.
3 Series Models
NISSAN STANZA WAGON - Manual Transmission
Q. Where is the starter on a 1986 nissan stanza station wagon and how do you get to it ?
Due to limited access to the starter, it is recommended that the transaxle be removed when servicing the starter.
REMOVAL:
1. Cold vehicle.
Remove 2 mounting bracket bolts, 10 & 12 mm (Figure 1).
Remove top starter motor bolt 14 mm with universal & long extensions.
Raise vehicle on hoist.
Remove front splash pans 10 mm.
Automatic transmission: Drain 2 qts out.
Remove rt-ft wheel 21 mm., & tie rod (Figure 3), axle cap, cotter pin, adj-nut & rubber washer.
Remove ball joint nuts 17 mm., left lower control arm 19mm. & swaybar bracket 14 mm. (Fig 2).
Remove axle nut 36mm (Figure 4), the front tube, catalytic converter heat insulators 10mm, ctr ex-tube 17 mm., and front tube from exhaust system (Figure 5).
Remove long bolt from ft engine mount (next to radiator), 17mm socket (Figure 6, Item A).
Remove tension rod mount 14 mm. Has adj-bracket with rubber insulators (Fig 6, Items B, C).
Remove right side drive shaft bolts that hold shaft to bracket mounted on engine (Fig7) 12mm.
Remove rt-driveshaft.
CAUTION: Transaxle side seals are cut by spline teeth.
Install hoist type transmission jack and wooden block under the transmission/engine. Be certain the transmission is safely balanced on the hoist.
Remove 5 engine crossmember mounts (3 bolts, 2 nuts) 14mm.
Remove nut that attaches crossmember to engine mount.
Loosen stabilizer bar mounts to allow adequate clearance for crossmember to be removed.
Remove following brackets to allow starter assembly to pass through bottom:
tubular support bracket - engine to transaxle
angled support bracket - driveshaft bracket to engine mount
manifold collector stay - (bottom bolts)
Loosen top bolts, remove bracket above driveshaft-holding bracket 14mm.
NOTE: This bracket is slotted to allow it to slide out without completely removing the bolts.
Remove bottom starter motor mounting bolt.
Separate starter assembly from bellhousing, DC all cables/connectors, remove starter motor.
When installing starter, connect cable, install/torque starter bolts.
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