Front tire binds going forward in 2 wheel drive, does not bind in reverse, works perfectly in 4 wheel drive, no vibration or unusual noise ether way
Probably dirt or grit got in to your CV joint check cv joint for tear or small rip
I have battled with my 4wd, did many of the same parts changes you did. Put it in the garage and was about to tear it all apart, and I brushed against the red kill switch on the left handlebar, and the 4wd icon on the dash lit up, and everything worked! There is a little dead spot in the switch, and if it isn't clicked right in the middle, AWD doesn't work. Once I figured this out, it works great! Hope it's as simple as that for someone else!
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