1998 Ford Windstar Logo
Posted on May 26, 2009
Answered by a Fixya Expert

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Remove fuel pump from tank ford windstar 98

Remove gas pump ford wndstar 98

  • 3 more comments 
  • leocapri69 May 26, 2009

    i need to remove fuel pump from tank. how can i do that

  • Anonymous May 11, 2010

    What is it that you need to fix and how can i help you do that??

  • Anonymous May 11, 2010

    ok..., can you be more specific please????

  • Jovita Rodriguez Sep 17, 2013

    the small hose that goes into the gas tank has a hole n started leaking gas

  • Anonymous Mar 19, 2014

    my fuel gauge is inaccurate I installed new fuel pump but it is still inaccurate what could be the problem

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1 Answer

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  • Master 6,784 Answers
  • Posted on May 27, 2009
Anonymous
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Joined: Jan 28, 2009
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To gain access to the fuel pump, it is necessary to remove the fuel tank.

  1. Depressurize the fuel system and remove the fuel tank from the vehicle.
  2. Remove any dirt that has accumulated around the fuel pump module attaching flange, to prevent it from entering the tank during service.
  3. Turn the fuel pump module locking ring counterclockwise using a locking ring removal tool or a brass drift and remove the locking ring.
  4. Remove the fuel pump module.
  5. Remove the seal gasket and discard it.

To install:
  1. Put a light coating of grease on a new seal ring to hold it in place during assembly. Install it in fuel tank ring groove.
  2. Insert the fuel pump module into the fuel tank, then secure it in place with the locking ring. Tighten the ring until secure.
  3. Install the tank in the vehicle.
  4. Install a minimum of 10 gallons of fuel and check for leaks.
  5. Install a pressure gauge on the throttle body valve and turn the ignition ON for 3 seconds. Turn the key OFF , then repeat the key cycle five to ten times until the pressure gauge shows at least 30 psi.
  6. Check for fuel leaks at the fittings.
  7. Remove the pressure gauge.
  8. Start the engine and check for fuel leaks.

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DIAGRAM

i can't give you a diagram... but to get thr fuel pump out of the tank, there is a lock ring that holds the pump in, to remove the ring use a BRASS punch and a hammer to turn the ring counterclockwise. you will see some tabs that stickstrait up in the air- you can use those to turn the ring. remove the ring and the pump may have to twist to the left or right- but most likely will pull right out.
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