2005 Harley Davidson XL 1200 C Sportster Custom Logo

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Posted on Sep 19, 2010

How do you remove the baffles on a 05 harley sportster xl 1200

5 Related Answers

Anonymous

  • 22 Answers
  • Posted on Nov 10, 2008

SOURCE: spark plug

The proper air gap is .032 to .036 depending on spark plug brand.

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Anonymous

  • 2712 Answers
  • Posted on Nov 20, 2008

SOURCE: spark plug

The proper air gap is .032 to .036 depending on spark plug brand.

Anonymous

  • 5 Answers
  • Posted on Jun 24, 2009

SOURCE: why do rear fork bearings on harley davidson 2006

First of all there not called bearings if you are refering to the rear shocks. The terminology used is confusing but I think you are refering to the rear shocks. If that is the case there is no bearings. The part you are refering too is called bushings. The bushing is between the shoch and the bolt itself allowing movement of the shock assembly. Over time the bushing develop wear or wear spots which cause a gap in the bushing itself. This gap once it starts will only get worse and could present itself as a dangerous situation given enough time and mileage. The 30,000 miles is merely a suggested time to replace for the worst conditions of riding. Not everyone rides double or runs on crappy roads, so the way the bike is riden has allot to due with it. However a good Harley Davidson Mechanic can examine the shocks and check for wear. Not all bikes need to have them replaced but Harley errors on the safe side factering the worse rinding condition to cause the replacement at 30,000 miles. My suggestion is to have a good dealer look at your shocks and determine if the bushings are okay or need to be replaced. One way of checking this is to raise the back wheel off the ground slightly and see if you can move the whole shock assembly side to side.....not up and down! If the shock assembly moves at all side to side its time to replace the bushings. As a general rule I would replace the whole shock assembly simply because if it is that worn around 30,000 miles the bike was ridin in harsh conditions and you can bet the shocks are not up to snuff either. You will also notice if you replce the whole shock assembly your bike will ride and feel like a new one again. Good luck and don't cut corners.......it may cost you allot more in the long run.

WildBill

Anonymous

  • 301 Answers
  • Posted on Dec 09, 2009

SOURCE: 2003 Harley Davidson XL 1200 C Sportster

That's a strange one. The only things I can think of suggesting are:

  • Clogged gas cap vent. The next time is starts running poorly, remove the gas cap briefly and see if things improve. If so, then the cap is not venting as it should.
  • Moisture trapped in float bowl. Drain the contents on the carburetor float bowl into a clean container and check for dirt, rust, water, or anything else that doesn't belong there.
  • Dirty fuel filter. If there is one, replace it.
  • Air leak between carb and engine. Check tightness of clamps and manifolds for cracking. WD-40 sprayed around those areas with the engine idling will help detect any leaks.
That's all I can think of. Please let me know if any of my suggestions fixed it.

Anonymous

  • 623 Answers
  • Posted on May 19, 2010

SOURCE: 2000 XL 1200 S Sportster Sport: 2003 Harley 883 Sportster Hugger sat for a year. D...

Remove the carb soak in carb cleaner, **** out small bleed holes with a wire from a wire brush etc. One of the passageways is still clogged, or the float is sticking.

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05 harley sportster signals flash 6 times, won't start, diconnected batery, reconnected got d1a9 code

With a TSM if the four-way flashers flash 6 times shortly after the ignition switch is turned to ON you should check for DTC's that have been set. d1a9 is not a 2005 Sportster code.
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What the best way to remove the baffles in stock harley pipes thank u

OK, one word of warning, with the baffles out you may have problems with bogging of flat spots in your acceleration. Look for a rivet on the back side may be two per pipe. Drill out or grind off the rivets, you may need a slide hammer if they are hard to come out. grab the baffles with some pliers and try to pull straight out, try taping the pliers with a hammer.
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How to hookup tailight wires for an 05 harley davidson sportster xl 1200 c 5 wire hookup

Orange/white = 12 VDC
Blue = 12 VDC for tail light
Red/yellow = Power from brake light switch (to stop light)
Black = Ground(s)
Purple = Left Turn Signal
Brown = Right Turn Signal
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05 sportster 1200 custom making a noise from

Sportsters are noisey beasts, are you new to Harleys if so it is most likely normal. I know when I first got mine it sounded to me like it was coming apart. I changed to Mobile 1 synthetic oil and it quited up.
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