1991 Suzuki GSF 250 Bandit Logo

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Posted on Aug 05, 2010

Hay,jus replaced my front sprocke n rear sprocket n chain,put all bak n2gether n it wont change gears,theres a littke shaft thing which i think has slipped out,any ideas?thanks

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  • Posted on Aug 07, 2010
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Joined: Aug 07, 2010
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Some front sprocket(especially aftermarket require a sspacer between the motor and spocket )















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This could be a few things:
1) Your clutch plates may have worn out so that even when the bike is in gear, it will just rev, but no power will be transmitted to the drive shaft (smaller front chain sprocket is the driving gear, larger rear sprocket on the back wheel is the driven gear)
2) The front chain drive sprocket has come off under the cover on the motor - if the chain is really slack, have a look.
3) The front chain drive sprocket SHAFT has sheared. (basically, meaning that the shaft has broken into two parts as it couldn't handle the drive power (torque) being delivered through it to the chain drive) With the motor on, listen for grinding noises internally
when you rev, from the vicinity of the front chain drive cover. If its rough and grindy, the shaft may be sheared. Then with the motor off, take the cover off and leverage the small chain drive sprocket away from the motor with a screwdriver, and see if the shaft can just be pulled out of its sealed opening. Unfortunately with these bikes, the metals used in drive shafts and motors are not always heat-treated or hardened to the standard they should be, so shearing and premature failure can happen.
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Its fair to say that these great little bikes are here for a good time, but not for a long time.
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OK, for a beginner in the world of 18 speed bikes, put the chain on the big sprocket up front, it should be about 46 teeth, make sure it is center and doesn't make noise, if it does, adjust it just a hair either way, now, the rear, put the chain on the big sprocket in the rear, make sure the front didn't start making noise, if it did, adjust it again. You are now ready to take off, in low gear, as you start out, it is easy to pedal, soon you will be peddling air, shift into second gear in the rear only, don't touch the front. Just a little push with the thumb will make it shift, now were going faster, easy peddling, shift into 3rd, then 4th, etc, coming to a stop, down shift the back sprocket back into low gear (big sprocket) and be ready to take off again. Soon you will be shifting that thing like a Ferrari! The front sprocket, will be used for moderate terrain, wheelies, and mountain climbing, that will come later, learn how to shift the rear first. As each gear climaxes, hit the shifter, it will get smoother as you go, and keep the chain quiet, no climbing on the next sprocket or falling out of gear. Hope this helps.
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I'm assuming you bought a mountain type thing with 12 -18 gears on it, It is easy enough to shift it, as long as it is it working right, They should have set the stops on both shifters front and rear for you. They might be a little off, but when in low gear rear, your chain should not go over the limit and fall into the spokes. Like wise in high gear, should not fall off the cluster in high. The front is the same, the chain should stop at the sprockets smoothly, and not crunch into gear. My bike shifts like a car, 1,2,3,etc. Your front sprockets, unless you are mountain climbing, leave it on the big sprocket, about 46 teeth, and get used to running that high gear up front, now the rear sprocket, you start off in low, biggest one, and move your shifter while you are peddling, 2nd, then 3rd, and when you come to a light or have to stop, downshift to low again in the rear and you'll be ready to take right off. There are a lot of people out there who don't know how to shift these things and they leave them in one gear and pedal air. Hope this helps.
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I'll try suggestions in the order of probability
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put your bicyles on upside down position,wheel should on top so you can work freelywork on ,then rotate the pedal to check what the problem it should be freely rotating,check break pads if it was engage even w/o pressing control.release brake cable wire to loosen.if not in the break,check the sprocket gear if connecting to the chain belt,check your sprocket release lock,if damage replace sprocket, check the bearing of the two wheel center shafting if worn out replace bearing,on front wheel there are two quick release nuts,loosen and pull out wheel and loosen all nuts and lock plate bearing,pull out shafting with the bearing,examine mostly bearing worn out also shafting in some occasion its worn out also,possible if you want replace one set center shafting and bearing ts not costly,on rear wheel with sprocket it different to disconnect,beacause there is sprocket,you should dismantle the locked plate and lock nuts of sprocket before the shafting assymble same procedure now on front wheel when after disconnecting sprocket on rear wheel.hope this will guide you and solved your problem have anice day.
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