1990 Volvo 740 Logo
Saul Daza Posted on Oct 22, 2010

No over drive - 1990 Volvo 740

1 Answer

blit30as

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  • Contributor 70 Answers
  • Posted on Jan 28, 2011
blit30as
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If you have a manual transmission model, check the wiring to the overdrive solenoid (M46,M47 transmission with type M overdrive) and check all fuses. This solenoid simply opens a check valve that allows the overdrive to function (DO NOT reverse the vehicle with the overdrive engaged or damage will result to the unit itself).
Automatic transmission models also have an overdrive override solenoid, bottom left side. If it is stuck in the override mode, check for shorted wiring to the solenoid. Also check the switch which can bind closed. If you can put a voltmeter on the wiring to the solenoid itself, check for voltage; if you have voltage and the switch is known good, the wiring is faulty. No voltage means the solenoid plunger is stuck down. Remove the solenoid and repair or replace it. In most cases replacement of a well-used item is better than repair.
All models: Always verify the condition of the wiring and connectors before condemning the unit. In most cases a voltmeter will rule out what the solenoid isn't doing. If you have voltage at the terminals on manual transmission models but no overdrive function, the solenoid has either seized or the coil has burned out. On automatic transmission models voltage at the terminals means the opposite: the solenoid will override overdrive and keep it in the third gear. No voltage for manual means no overdrive; no voltage on the terminals for automatic models means overdrive engages normally; if this is the case, replace the solenoid.
If, after all this checks out, on automatic models, this means that the transmission valve body has plugged up with deposits. For manual models, it means roughly the same (the overdrive is essentially a one-gear automatic transmission) and it also indicates that something is amiss with the hydraulic circuits, in both cases. Low line pressure can also cause this to happen in both types which means either the fluid is bad, the valve body is dirty, the screen is clogged or the main oil pump in the transmission (automatic models) is leaking. Always perform a thorough check before condemning either transmission type - they are conventional in design and very sturdy.
On AW-7x transmissions, no brake bands are used, therefore only clutch packs are employed. On the M46 and M47 manual models, the overdrive is a bolt on unit (type J or type M, depending on year). On the ZF series of automatic transmissions, the overdrive is integral to the transmission, being a true fourth gear. All models use a solenoid to control the upper gear range.
Note also that if you have the manual transmission, it may prove risky to rebuild it if you can beat the synchro by a quick change. Rebuilds offer up different wear surfaces to the case and can make a noisy transmission noisier.
Automatic models utilize clutch packs front to back. Band brakes were eliminated entirely, and when these start to fail the most noticeable problem is sloppy, hard shifting even after a fluid and screen job. The clutch wear surfaces decrease in friction holding and become thin. This implies loose clutches and this implies poor shift quality.
Always change the fluid completely (including the oil cooler, note it is thermostatically controlled) and clean the magnets of all debris. Introduce new oil into the system and test again.

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SECTION 303-05: Accessory Drive 1998 Escort/Tracer Workshop Manual
REMOVAL AND INSTALLATION Belt -2.0L SPI Removal
  1. Relieve the drive belt (8620) tension.
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snorkelbobby_74.gif
---------------------------------------------------------------------------------------------------
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Item Part Number Description 1 10300 Generator 2 19A216 Drive Belt Idler Pulley 3 3D673 Power Steering Pump Pulley 4 8509 Water Pump Pulley 5 6B209 Drive Belt Tensioner 6 19703 A/C Compressor 7 6316 Crankshaft 8 19A216 Drive Belt Idler Pulley 9 8620 Accessory Drive Belt
  1. Rotate the drive belt tensioner in a clockwise motion.
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snorkelbobby_75.gif
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6a7dc59.gif
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Accessory drive belt routing—2.0L engines

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Accessory drive belt routing—2.4L engines

8b223d7.gif
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5315739.gif
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b3e0cbe.jpg

Fig. Accessory drive belt routing-3.0L and 3.5L engine


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Fig. Accessory drive belt routing-2.5L and 2.7L engines


3b0d2d5.jpg

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6d43bf5.jpg

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508cf9b.jpg

Fig. Accessory drive belt routing-3.0L engine


99b1d12.jpg

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97529b0.jpg

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5cd1383.jpg

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aa6cd2c.jpg

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Drive Belt Replacement ani_caut.gif WARNING: IF EQUIPPED, DO NOT ALLOW DRIVE BELT TENSIONER (6B209) TO SNAP BACK AS DAMAGE TO DRIVE BELT TENSIONER OR PERSONAL INJURY COULD RESULT.
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q1834c.gif

Drive Belt, Serpentine—Except SHO
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  1. ani_caut.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP FROM DRIVE BELT TENSIONER OR PERSONAL INJURY AND/OR DAMAGE TO DRIVE BELT TENSIONER AND DRIVE BELT MAY OCCUR.
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    Drive Belt Tensioner—3.0L (4V)


    q3759a.gif

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    Pulley, Routing—Accessory Drive Belt 3.0L (2V)/3.0L (2V) FF Engine


    q3244d.gif


    Item Part Number Description 1 10300 Generator 2 6C348 Idler Pulley 3 3A674 Power Steering Pump 4 19703 A/C Compressor 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 8501 Water Pump 8 8620 Drive Belt

    Pulley, Routing—Accessory Drive Belt 3.0L (4V)


    q3735a.gif


    Item Part Number Description 1 3A674 Power Steering Pump 2 8501 Water Pump 3 19703 A/C Compressor 4 8620 Drive Belt 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 10300 Generator
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  1. Remove the right front wheel and tire assembly. For additional information, refer to Section 04-04.
  1. Remove the inner fender splash shield.
  1. Remove the alternator shield.
  1. ani_caut.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE WRENCH DOES NOT SLIP FROMDRIVE BELT TENSIONER OR POSSIBLE PERSONAL INJURY AND/OR DAMAGE TO DRIVE BELT TENSIONER AND DRIVE BELT MAY OCCUR.
    Using a 3/8 inch ratchet on the lifting lug, rotate drive belt tensioner counterclockwise (upward) and engage spring keeper. Remove drive belt from drive belt tensioner.
  1. Lower vehicle.
  1. Remove drive belt.
Installation
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Raise vehicle on hoist.
  1. Rotate drive belt tensioner , as described under Removal procedure and install drive belt over drive belt tensioner pulley. Make sure all V-grooves make proper contact with pulleys. Make sure the spring keeper is released or improper belt tension will occur.
  1. Install the alternator shield.
  1. Install the inner fender splash shield.
  1. Install the wheel and tire assembly. For additional information, refer to Section 04-04.


    Pulley Routing—Accessory Drive Belt, 3.4L SHO


    q3736a.gif


    Item Part Number Description 1 3A733 Power Steering Pump Pulley 2 6B217 (RH) Idler Pulley 3 19703 A/C Compressor 4 8620 Drive Belt 5 6312 Crankshaft Pulley 6 6B209 Drive Belt Tensioner 7 10346 Generator 8 6B217 (LH) Idler Pulley 9 6B217 (Center) Idler Pulley
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  1. NOTE: If removal of the water pump drive pulley is required, refer to Section 03-03.

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    Pulley Routing—Water Pump Drive Belt


    q3737a.gif


    Item Part Number Description 1 6B209 Drive Belt Tensioner 2 6A312 Crankshaft Pulley 3 8501 Water Pump 4 8620 Drive Belt
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Economy

Any vehicle that has to drive its own wheels requires horsepower. The more wheels that require power the more energy spent. If you only require 2 wheel drive to get you along that is good. Sometimes 4 wheel drive is needed. 4 wheel drive is needed in drastic situations. Does 2 wheel drive and 4 wheel drive differ? YES The power required to drive 4 wheels is increased 5.7% as to run 2 wheels. 4 wheel drive should be used at slow speed to overcome loss of traction of 2 wheel drive.
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Replacing the tension belts on the reFord windstar 1998.

FOR COMPLETE Diagram Of this Procedure and Belt Routing Email Me@[email protected] and I will Send DETAILED PICTURE and Instructions


NOTE:
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  • When installing drive belts on pulley, make sure that all V-grooves make proper contact with accessory pulleys.
Conditions requiring drive belt replacement are excessive wear, rib chunkout, severe glazing, frayed cords, etc. Replace any drive belt that exhibits any of these conditions.

REMOVAL
  1. Using a 15 mm socket or wrench attached on drive belt tensioner pulley bolt. Rotate drive belt tensioner clockwise to remove drive belt from pulleys. WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
INSTALLATION
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