2002 Harley Davidson FXST Softail Standard Logo

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Clive Posted on Jun 23, 2010
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I am trying to get the OEM part number for a 2002 Softail Duece FXSTD primary chain, primary gasket and Derby cover gasket. Being overseas and no dealer for Harley here, I am limited to online orders and only from certain parts suppliers. Please assist

  • Clive Jun 25, 2010

    I had to replace my security key on a 2009 VRSCF V-Rod Muscle, after the dealer programmed the ECU, the side stand sensor is flashing across the LCD display, does this bike have a side stand sensor? I do not see any wires coming out of the side stand.

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  • Master 4,565 Answers
  • Posted on Jun 23, 2010
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According to the Harley shop here, your numbers are as follow:
Primary chain - 40007-36B
Primary cover gasket - 60539-94B
Derby Cover gasket - 25416-99X or C

Hope this helps

Good Luck
Steve

  • Anonymous Jun 25, 2010

    First off, I'm sorry to say that I don't know squat about the electronic and computerized systems on the new bikes. I don't care to know about them either. I'm an "old school biker" that likes bikes that the owner can actually keep running without having to depend on a "stealer". Although I love Harleys, I am no great fan of the Motor Company for turning their back on the older bikes that built their reputation. They love to brag about the older bikes but try to get one worked on at the dealership. They'll get down right nasty with you. That's where guys like me come in. If you have a bike built prior to 1984, you better know how to work on it yourself or know someone like me or you ain't going to ride much.



    I don't know whether or not your bike has a side stand switch as I don't work on V-Rod's. If your engine dies when you lower your side stand, it does indeed have one. Wires and mechanical switches are "old school" and for the most part, totally unreliable. I would hazard to guess that in this case, Harley would use a "Proximity switch". A proximity switch is a switch that changes states whenever it senses the close proximity of a metallic object. This switch would be located along the area where the side stand would be when in the raised postition. Have someone sit on your bike with the side stand up. Notice where the sidestand along side the frame or whatever then lower the stand and look for something that is "strange" looking in the area. This is probably the switch and it does have wires running to the computer.



    Good Luck

    Steve

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Related Questions:

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1answer

2007 HD SOFTTAIL DEUCE is making a clicking sound when I try to start it assuming its the starter how much for the part and is it difficult to my self.

New Starter 2007 07 Harley Davidson FXSTD Softail Duece 1584cc
$139.95 is the price at the link above.
This starter fits the following:

2007 Harley Davidson FXSTD Softail Duece 1584cc

Replaces:

Delco
RS41137

Nippondenso
428000-3490, 428000-3491

Harley-Davidson
31619-06

OEMs: Denso, Harley Davidson

Type: OSGR
Voltage: 12 Volts
kW: 1.4 kW
Rotation: CW
Teeth/Splines: 10 Teeth/Splines
Pinion/Splines OD: 27.6 mm / 1.087 in
Mounting Hole 1: 10 mm ID Unthreaded
Mounting Hole 2: 10 mm ID Unthreaded
Approximate Weight: 8.51 lbs / 3.87 kg

Note:
Black Wrinkle Finish

Jun 30, 2015 • Motorcycles
0helpful
1answer

How do I replace starter on 2002 sportster

First disconnect the battery cable. Then you'll have to pull the primary cover off the engine. Find the primary case drain plug underneath the rear of the primary case and remove it to drain the oil. Find the primary chain tensioner underneath the primary cover near the center and loosen the locknut. Turn the screw downwards to loosen the tension on the primary chain. Remove the left foot peg and take the "derby cover" off of the primary cover. Remove the spring and lock nut underneath the derby cover. Remove the bolts around the primary cover. As you gently pull the primary cover away from the engine, turn the clutch adjuster screw under the derby cover in a clockwise direction until the primary cover comes off. Remove the battery cable where it bolts onto the starter motor and the small single wire that plugs to the motor. Just above the clutch assembly there are two bolts. Remove these bolts and the starter will come off the engine. The bolts are different lengths. Make sure you mark which bolt goes where.

Good Luck
Steve
0helpful
1answer

How do you take out and replace starter motor on a 2002 deuce

Start by disconnecting the battery. Then, drain the primary and remove the outer primary cover. Take the bolt out of the starter jackshaft and remove it. If the coupler comes out with the jackshaft, mark it so you know which direction it goes because it does make a difference. The tapered end goes in from the primary side.

Now, on the right side of the bike, remove the exhaust system and anything else that might get in the way. Take the seat off and take all the bolts out that hold the oil tank so you can lift it just a bit. Remove the battery cable and the small wire from the starter relay from the starter. Take the two 3/8" bolts out of the starter, not the two small diameter bolts that hold the starter motor to the solenoid. Remove the starter.

Replace in the reverse order.

Good Luck
Steve
0helpful
1answer

Piamary leaking oil vary bad but its tray oil

I assume that your primary is leaking oil and by "tray oil", I think you mean "Grey oil". Oil in the primary that has been in there for about 5000 miles will be gray. It contains clutch debris and metal shavings from the primary chain and sprockets.

Now, the oil is coming from behind the inner primary cover, the inner will have to be pulled off meaning you'll have to take the engine sprocket, clutch assembly, and starter off. To get the starter off, you'll probably have to pull the exhaust system as well. That's a pretty good job.

But, if the oil is simply leaking out from the seam of the inner and outer primary or the derby cover, simply replace the gaskets there. If your outer primary is designed to use an O-ring on the derby cover, use the O-ring and a solid gasket as well. This works well.

Good Luck
Steve
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1answer
0helpful
1answer

2000 FXSTD Softail Duece: Clutch is engaging too late almost at the full out...

The clutch is most likey improperly set. What needs to be done is the clutch cover taken off, loose the cable adjuster backed way off and then set the clutch rod first by taking up all the end play and then turning out screw 1/2 turn, hold screw and tighten lock nut. The cable can now be adjusted so there is about 1/2" free play at the end of the lever
6helpful
1answer

How do you adjust clutch on 2004 Harley Davidson Softail Deuce?

Get the bike standing as straight up as you can without danger of it falling over. This keeps any oil from running out of the primary. Remove the "derby cover" from the outer primary cover giving you access to the clutch adjuster screw in the center of the clutch pressure plate in the primary.

On the clutch cable, slide the rubber boot up or down to expose the adjuster in the cable. It should be on the down tubes of the frame under the fuel tanks. Loosen the lock nut and screw the cable adjuster in as far as it will go thus shortening the cable.

At the clutch back in the primary cover, you'll see a screw that takes a hex allen wrench with a lock nut on it in the center of the clutch pressure plate. Loosen the lock nut and back it off a bit. Screw the screw inwards until you feel a resistance. You want to adjust this in until you feel a resistance, not to the point to where it starts releasing the clutch. Back the screw back out and do this enough times so that you know you are just going to the point of resistance. Turn the screw inward until you get to the point of resistance and then back the screw out 1/2 to 1 full turn. Lock the nut down.

Now, adjust the clutch cable adjuster out making the cable longer You want to adjust the cable until you have about 1/8 inch freeplay at the clutch lever. Lock the cable lock nut and slide the rubber cover over the adjuster. Test ride the bike. If the clutch does not engage exactly where you want it, use the cable adjuster to fine tune where the clutch engages by lengthing or shortening the cable.
0helpful
1answer

Need 2 replace clutch on my 2001 softail duece

Remove the outer primary cover on left side. Don't forget to drain the oil first. Using a large pair of snap ring pliers, remove the clutch adjuster plate from center of clutch assembly. Remove compensator sprocket nut (very tight) and the clutch hub nut (left handed threads) and remove nut from bolt on primary chain adjuster. Grab the compensator sprocket and clutch assembly and lift out of inner primary.
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