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michael harris Posted on Mar 24, 2014
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Lifter replacement 5.4L

How to replace the lifters

1 Answer

fordexpert

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  • Lincoln Master 5,692 Answers
  • Posted on Mar 25, 2014
fordexpert
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I must mention that engines with the DOHC emblem had a problem with "Cam Phasers". These would rattle and knock very similar to a Diesel and the noise would fade at about 2000RPM.

This engine has 2 timing chains. Since the Camshafts are on top, the lifters are under the cam. You would need to remove the cam to access the lifters. You will need to keep the cam gear positioned or lose the mark. There are cheater tools which allow you to sneak the cam gear away from the head to change the Cam phasers.

The cam phasers can then be removed. This is perhaps as much as you need done. I retired before this style of engine was built, so I can not tell you if the Camshafts can slide forward to be removed once you remove the Phasers and gear. Otherwise you are looking at a full frontal disassembly, just the Cam Phasers alone required full frontal disassembly in the original Service Manual.

You can read more about this engine and find Videos on the Web. I have an Engineering print but an assembled engine may have clearance issues. Wish I could be of more help, but you can get quite a rattle from the Phaser issues. Don't blame the wrong part.

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Need instructions on how to change the lifters in my 1998 Chevy S10 2.2L

Please don't forget to rate!!!!

2.2L Engine When installing new lifters, a pre-lube should always be applied to the lifter body. It is also a good idea to prime hydraulic lifters by submerging them in clean engine oil and depressing the plunger using an old pushrod. This allows the internal components of the hydraulic lifter to coat with oil before initial operation in the engine. All lifters should be replaced when a new camshaft is installed.
If any valve train components (lifters, pushrods, rocker arms) are to be reused, they must be tagged or arranged during removal to assure installation in their original locations.
  1. Remove the rocker arm cover.
  2. Remove the cylinder head assembly from the engine.
  3. Remove the bolts retaining the lifter anti-rotation brackets, then remove the brackets.
  4. Remove the hydraulic roller lifters from the bores.
  5. Inspect the lifter and lifter bore for wear and scuffing. Examine the roller for freedom of movement and/or flat spots on the roller surface.

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Remove the bolts retaining the lifter anti-rotation brackets ...


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... then remove the anti-rotation brackets


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The lifters are located in bores in the engine block


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Use a lifter removal tool to remove the lifters from the bore

To install:
If installing a new lifter, coat the lifter body with a suitable camshaft pre-lube
  1. Install each hydraulic lifter to its bore being careful to align the flat sides (top) of the lifters with the flat sides of the anti-rotation brackets. When properly installed the flat sides of each lifter are aligned parallel to the anti-rotation bracket. The roller at the bottom of the lifter is parallel to the camshaft lobe.
Make sure to properly align and install each lifter as improper installation of the lifters or brackets could result in engine damage.
  1. Install the anti-rotation bracket retaining bolts and tighten to 97 inch lbs. (11 Nm).
  2. Install the cylinder head.
  3. Install the rocker arm cover.

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Removing the hydraulic roller lifter from the 2.2L engine
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I just replaced all of my hydraulic lifters and no compression!

Yes, you've overtightened the lifters causing the valves to not close completely. If you did not prime the new lifters before you installed them and tightened them with the engine off they are most likely collapsed. back off all of the rockers to just snug and make sure the engine is running when you readjust them. Usually you need to let new lifters sit in a can of oil for a while to fill up. I've used a syringe to fill lifters prior to installation. Did you replace the push-rods also? If so were they the same length as the originals?
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