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Posted on Feb 11, 2009
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Engine swap hi can you please tell me what engine code is compatible with my 2000 model vw bora 1.9 tdi, my engine code is ajm.

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  • Expert 65 Answers
  • Posted on Feb 12, 2009
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Your engine is a pump injector diesel engine a there are shed loads of pump injector engine codes that will fit.your current engine is a 115bhp 8 valve.i would sugest a ARL 150bhp ,it will fit ok.if you ask for a front wheel drive 8 valve 1.9 PD engine you wont go far wrong.

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God bless you
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Heed of antifreeze coolant temperature!!!
First time you might check the thermostat operating.
The thermostat location for VW Passat 4Motion 1.9 TDI - AJM engine, is on back of the alternator at the bottom side of the bracket.
IMPORTANT: It is NOT necessary to replace the alternator if you want to change the thermostat !!!
Thermostat checking:
1. Cold engine. Start up the engine and watch of the water temp indicator. After first value 60 Celsius Degree you still warm up the engine until the lifter (pointer) reach 80 C deg. (second mark after 60 C deg.). At this time you let engine running at idle speed and check with your hand the thermostat plastic housing and hose temperature in bottom left side of the engine. Heed of alternator driving belt and ventilator fan !!!
2. If the thermostat is good the hose must be cold until the water temp indicator reach almost 90 C deg.
3. The thermostat opening temperature is 87 C deg.
4. If the hose is already warm the thermostat is out of order.

Thermostat location, Part number: 044121113, in german - "Kuehlregle" (Price around $25):

tdisline_142.jpg
Important note: Always replace the thermostat seal, position 7 in the above picture.

Please do rate my response. Thanks!
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e3b370e.png
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