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Anonymous Posted on Jul 17, 2012

2004 Dodge Grand Caravan rear door will not latch!

The rear door will not latch upon closing. Right now it is being held shut by a bungie cord... But it won't latch!

  • 1 more comment 
  • Marvin
    Marvin Jul 17, 2012

    Have you cleaned and lubed the latch with spray grease?

  • Anonymous Jul 17, 2012

    It isn't stuck, it won't latch....it won't shut....we did spray stuff but again, it won't latch.....not sure why

  • Anonymous Jul 17, 2012

    We haven't though, tried to do the screwdriver part and then spray...will have hubby try it....thanks a bunch

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1 Answer

Steve

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  • Dodge Master 3,290 Answers
  • Posted on Jul 17, 2012
Steve
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If, when closing the rear hatch, it hits "hard" just before it reaches the closed position; it is very likely that the latch mechanism in the hatch is "stuck" in the latched or closed position already. This is a fairly common occurrence and takes less than a few minutes to fix. Literally.

In order to allow the latch to close around the mating piece on the car body, it will need to be opened first. To open a closed latch mechanism, you will need to simulate opening the hatch from its normal closed position. With the hatch open, look at the latch mechanism. It will align with the bar on the opening of the car. Adjust the hatch / your view to see how the mechanism would be wrapped around the bar on the body - keeping the hatch securely shut. Once you see an opening in the mechanism described above, slip the shaft of a sturdy screwdriver into the opening. Apply a pulling pressure outward - away from the latch on the screwdriver with one hand, and with the other hand (or with the help of an assistant), operate the handle / lock of the hatch the way you did when the hatch was closed. Immediately upon operating the handle / lock, the latch mechanism will unlock, and the pulling pressure of the screwdriver simulates the hatch being pulled away from the bar on the car - and seemingly magically - open allowing the screwdriver to be pulled out.

Next, you'll need to determine and correct the cause of the latch being in the wrong position. It could be something as simple as someone pushing the mechanism shut when the hatch was open; or it may be caused by a poorly lubricated mechanism that is not snapping into a fully open position. When this happens, it is likely the the closing motion of the hatch actually snaps the mechanism shut when it is stuck on the leading edge of the latch - instead of in the "throat" of the latch (where the screwdriver was). A liberal amount of a dry lubricant such as silicone or graphite applied to the mechanism and "worked in" through repeated opening and closing motions of the hatch would be a good start. Resist the temptation of using a wet lubricant like oil, grease, WD-40, etc. as these attract dirt and dust - which can interfere with a nice, fluid movement of the these latching parts. If there is already a lot of dirt, dust or rust, build up on the latch mechanism, it should be cleaned as good as possible before applying lubricant. Use an electrical contact type cleaner as these clean, degrease, dry quickly and leave no residue.

If you are unable to to get the latch to work - have your mechanic or auto servicer look at it. They should be able to quickly diagnose and free the latch. Most will not even bother to charge you to do this - if this is the cause of the problem.

I hope this helps & good luck!

5 Related Answers

Anonymous

  • 141 Answers
  • Posted on Feb 08, 2009

SOURCE: 2000 dodge grand caravan rear heater core tubes need replacing

a lot of pain and heart ache. even on a rack they are a pain . check with your dealer there wae a recall on them for failing its worth the phone call to see kdc744

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Anonymous

  • 76 Answers
  • Posted on Mar 15, 2009

SOURCE: 2002 dodge grand caravan rear hatch latch

ok, then the lock actuator is most likely seized, if you need instructions to repair, let me know, you have to get the part first, this will be a dealer item most likely. Then it's pretty simple. Remove the interior panel on the liftgate, you will see the latch and lock assembly, and a rod coming from it,the rod leads to the actuator. remove the rod, the retaining screws for the actuator, the electrical connector and then reverse for installation. Any issues let me know.

Good luck.
R

Anonymous

  • 73 Answers
  • Posted on Mar 23, 2009

SOURCE: remove the rear brake drum on 2004 Dodge Caraven

No just make sure your emergency cable is off and take a large hammer an hit it around the edge or corner lightly and spin at the same time also try pulling with your other hand as you spin this is a technique all mechanics use its very unlikely that you will have to loosen up the shoes with a brake spoon.REMEMBER THE OUTER ROUNDED EDGE ONLY WHERE ITS THE THICKIST.

Anonymous

  • 1 Answer
  • Posted on May 09, 2009

SOURCE: 2000 Dodge Caravan Rear Door Latch

I had the same problem and fixed it using the following steps. I am not an expert or even very mechanically inclined, just desperate to get this fixed without spending any money. This was done on a 1996 Dodge Caravan. Similar steps should apply to a number of years of the Caravans and Voyagers. 

Two people will make removing the panel easier. To do this, you'll need a phillips screwdriver, penetrating lubricant, and pliers. 

First, if you cannot open the door at all: There is a small plastic disc plugging a hole just above the latch on the inside. Pop out that disk, and use a screwdriver to lift the latch mechanism. It should not take a great deal of force to move the latch. When the latch moves, push the door and it should open. 

1. Remove the plastic panel on the inside of the van. You need to remove the handle and several screws on the perimeter of the door. 
2. Disconnect the interior door lights by gently pulling the wiring harness (two of these). 
3. Looking at the door from the interior, there is a small electronic plunger mechanism on the right side with an "accordion" (this is the electric lock). There is a rod that goes from the to the middle of the door, just above the lock mechanism. Another rod goes from the key lock to the latch. This rod, threaded on one end, snaps into a small bracket on the latch. It may need to be snapped back in. There may also be a rubbery/tar-like sticker near the locking mechanisms that can be removed (it can interfere with some of the moving parts). 
4. Manually operate the plunger on the electric lock several times using pliers. Mine was extremely stiff. It should move the rod at least a full inch. 
5. Spray lubricant on the latch, the back of the key lock, and the back of the exterior handle. Also spray lubricant into the key lock itself (where the key goes). Do NOT spray lubricant on the electronic lock mechanism or plunger. 
6. Just above the latch, there is a small hole (only about 1/8" around). Carefully and liberally spray lubricant into that hole in every direction (this is where the rods from the key lock, electric lock, and latch meet). There is a white plastic post that comes out through another nearby hole. Spray lubricant liberally into that hole, too. 
7. Again, manually operate the plunger on the electric lock several times using pliers. It should be considerably smoother to operate. 
8. Put your key into the key lock and pull it out several times. 
9. Spray lubricant into the key lock again, then carefully operate the lock with the key. If it didn't work or was stiff before, it should operate much more smoothly. Operate the electric locks several times. 
10. When operating the lock, you should see the plunger on the electric lock move to its extents (at least an inch). Watch it when using a key and using the electric lock. 
11. Check the movements of the rod and plunger when operating the lock, and the movements of the latch when operating the handle (when unlocked). If anything is still really stiff, use some more lubricant and operate the lock and handle again. 
12. When reassembling the door panel, remember to plug in the two wiring harnesses for the interior lights. 

I hope this helps!

Anonymous

  • 323 Answers
  • Posted on May 29, 2009

SOURCE: power sliding door opens part way

Replace the wire track harness in the lower door opening.

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