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Posted on Apr 12, 2011
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How do you remove the chuck from a dewalt 12 volt dw953 drill

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  • Expert 124 Answers
  • Posted on Apr 12, 2011
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Joined: Apr 12, 2011
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Open the chuck wide open. In the center is a retaining screw, they usually have left hand threads. Remove the screw. Take an allen wrench 1/4" to 3/8" in size and fasten the short side tightly in the chuck. The chucks are usually right hand thread, so take a small hammer and strike the allen wrench to turn the chuck to the left to loosen it.

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My DeWalt XRP drill has a drill bit in it and I can get the chuck to release. How to remove bit and/orchuck?

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My 18 volt dewalt cordless runs well except when I try to remove something with it. Reversing the drill makes my nutdriver bit fall out as it opens the chuck, so all removals have to be done by hand.

I would make sure that the bit is firmly installed in the chuck, you should hear clicking when the bit is tightening, this is the chuck locking itself on the but. and when going in reverse make sure you dont have your hand or have the chuck pressed against an object. If nether of these are the problem then there may be a problem with the chuck itself and should be replaced.
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down inside the chuck head itself is a allen head screw,, it has reverse threads on it. if you have already removed this screw and the chuck is still stuck then you will need to use a small gear/pulley puller to get it to release.
(( note: if you do not have access to a puller -- stop by you local Dewalt repair shop and I am sure that they will pull the chuck off with their puller at no charge to you )).


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Open chuck all the way (like for a large drill bit). There should be a set screw at the bottom (where you would put a drill bit). Don't turn too hard - it may be a left handed screw (I don't remember if it is a lefty for sure but try gently each way then with a bit more force each way until it moves).

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Inside of chuck you have a screw, remove screw then tighten an big allen wrench into chuck, short side in, then hold drill and hit allen wrench with a hammer quickly, should break chuck free.
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I work in a large shop and I do most of the tool repair.  We do use DeWalt cordless guns so I have done this before.   I change these as often as they break at work.  About every 4 months the teeth fall out of a chuck and I replace the chuck with a new one.       To remove this chuck you should  use a heavy duty metric allen key and a good vise. The trick is to remove the small metric reverse thread screw. It is between 3 and 5mm.  Place the "L" of the allen key firmly in the vise with the long end pointing straight up.  Open the chuck all the way. Using a fully charged battery, place the gun in low (1st gear) and put the direction of the gun in FWD (as if you were driving a screw in), set the clutch to the drill setting (maximum torque) and drive that screw out of the chuck.  If the battery is not strong enough to drive the reverse thread screw out you will have to help it out.  Rotate the rear of the chuck clockwise and hopefully the screw will come out.  If that is not enough torque, I find the use of a small strap clamp helpful to turn the chuck against the reverse screw. Hope this helps.  Best Results!  Michael Mittelsdorf
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