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Posted on Oct 09, 2010
Answered by a Fixya Expert

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How do I replace a broken starter cord on a Ryobi RLT30CDNB?

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Jim Parker

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  • Master 1,041 Answers
  • Posted on Oct 09, 2010
Jim Parker
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Joined: May 17, 2009
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I don't know if this is your chainsaw, but they are all generally the same.

Good Luck!

Jim

  • Jim Parker
    Jim Parker Oct 17, 2010

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Dont remove the center screw out of the spring pully or the spring will fly out. you put in the cord while the spring is assembled inside. Take the housing off but do not remove the pulley unless the spring is broken. The string can be put in using needle nose pliers from the inside of the housing once it has been removed. once installed you wind the cord around the pully and then turn pulley untill you get proper spring tension. Once tension is achieved you fish the cord back threw the eyelet coming out of the housing and tie the handle to the cord. It is a really simple and easy thing to do but hard to put into words.
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Broken starter ropes or failure to retract are both repairs that are fairly easy. However, the spring can be nasty as it is under tension (or should be when reassembled). This can be risky if you are not familiar with the internal construction as you disassemble the unit.

The cause of a broken cord is obvious. The cause for a failure to retract could be a broken spring, tangled or frayed rope, or some other mechanical failure. A broken spring will require total disassembly of the starter mechanism - fortunately there really isn't that much involved.

With some designs, it is possible to replace the cord without fully disassembling the starter mechanism - by threading the cord in and tying a not in the end - but after rotating it several turns to put the proper tension on the spring. This is relatively safe but may be frustrating as 3 hands are sometimes needed.

Where safe disassembly is not obvious, I would recommend that you refer to a book on lawn mower or small engine repair from the library or the service manual for the mower, if possible. You may be able to find specific step-by-step instructions which will minimize your risk of injury from an encounter with an uncontrolled spring.

When the rope pulls out and retracts normally - but doesn't do anything else - the most likely cause is a problem with the one-way clutch. This may be part of the spring-rope assembly - usually removable as a unit - or attached to the flywheel. The most common problems are gummed up lubrication or a broken spring or other damaged or worn parts.

anyway... there is a torx screw in the middle of the clutch drum(metal part that rotates).you will need to use a piston stop,to stop the engine turning while trying to undo the torx screw. i am assumig the starter is in front of the engine not at the back. once the screw is undone the clutch will come off and so will the starter cover.(source: neil)

Thanks for using Fixya

Have a nice day!
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