Husqvarna Chain Saw 20" Bar Logo
Posted on Apr 23, 2010
Answered by a Fixya Expert

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I must have bent the metal ring on the inside of the chain break as it will no longer fit smoothly onto the machine. Solutions? Source of new chainbreak for H 50 special? Thanks

  • Anonymous May 11, 2010

    Can you provide the year of manufacture and the serial number of your saw below please.

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  • Master 4,088 Answers
  • Posted on Apr 29, 2010
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The unsafe solution is to remove the brake entirely and as long as you cut with only the lower side of the chain, kick-back is a minor problem. The safer option is to replace the band purchased from a servicing dealer. Good luck!

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The rear wheel on my motorcycle had been misaligned (I had used the inaccurate etched indicators on the swingarm-rather than a ruler against the sprocket-to set wheel alignment) and ridden hard through a gritty, salty winter. The rear sprocket was in rough shape, and the chain was making lots of popping sounds as the bike went down the road.
Changing a chain is a fairly basic job that requires a chain breaker / riveting tool and whatever is needed to remove the rear wheel and sprockets. It's nice to have a blow torch and a torque wrench on hand for this job, too.
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Pressing the outer plate onto the master link is the hardest part of the job. I removed the pin bolt from the Terra-X tool and used the hollow bolt to push the outer plate onto the master link's pins. It took a few tries, but eventually I got it in the correct position.
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2000-flstc-adjust-primary-chain-l3pkhus41ndyrzcpoepz5ks5-4-0.jpg

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After the bolts are loose, it's time to break the chain. With the Terra-X chain tool, you remove the small grub screw and use the small bolt with the pin to push out one of the chain's pins. No grunting or swearing required.
Then comes sprocket replacement. Six nuts on the rear sprocket, the two bolts on the front sprocket, and that step is done. I had a torque wrench handy, so I could get the torque values just right when putting everything back together.
The next step is the big one: installing the master link that joins the ends of the new chain together. The master link comes with a little bag with some X-Rings, a master link, and some sticky tan lube. Smear the lube on the pins and inside the X-Rings, then begin to assemble the master link around the two ends of the chain, making sure to get the X-Rings in the right spots.
Pressing the outer plate onto the master link is the hardest part of the job. I removed the pin bolt from the Terra-X tool and used the hollow bolt to push the outer plate onto the master link's pins. It took a few tries, but eventually I got it in the correct position.
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If you are referring to chain break band

Tools you will need:
1/2 Socket (to remove bar nuts)
T25(torq) or you can use a Flathead screw driver but is a little harder.

Remove 2 bar nuts,Clutch cover,bar,chain, 2 screws on black bar handle right behind clutch cover(this is needed because there is a hidden screw there for the chain break) You will need a new chain brake (my guess is that it is part # 530071893 aprox $15) but you will want to verify that with your model number.

You should see the chain break assembly, 3 - T25 screws are visible after the clutch cover is removed(note sometimes you have to clean saw dust to make screw head visible) the other T25 screw is hidden under the black bar handle. Once you remove all 4 screws on the chain brake you will be able to pull it off.

Installing the new one is the tricky part because if it is set(or break is on) you will have a hard time putting it on.One of the easiest ways is to focus on it near the muffler you will see that a metal 3 pronged gear fits into the plastic part of the chain break handle.and if the band is too tight to fit over the clutch drum you will have to carefully reset it by applying pressure onto the area that has the 3 pronged gear and chain break handle make sure that the handle is pushed forward all the way while you apply pressure then slowly pull chain break handle back till you hear a "snap" this resets the chain brake spring and the band should now fit over the clutch drum.Now, proceed with putting back together 4 chain brake assembly screws,2 handle screws,and bar,chain,clutch cover,and 2 bar nuts.

Please note it is important that you apply quite a bit of pressure onto chain break area where metal (3 pronged) gear fits into handle while resetting or when you reset it the metal part can cut into and damage the plastic piece in the chain break handle.

You can see a breakdown here: http://www.searspartsdirect.com/partsdirect/part-model/Poulan-Parts/Chainsaw-Parts/Model-P4018WT/1324/1503220/P0506041/00002?blt=06&prst=0&shdMod=P4018WT

Hope this helps!
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