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Re: How do I replace rear brake pads on a 1998 MB C280?
This is actuly very simple. With the caliper still on the car use a nail to push the pis out. Then unbolt the caliper. pop out the old pads and then pop the pins back in.
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EASY PUSH THE PIN OUT THAT HOLDS PADS SLIDE OLD PADS OUT .PRESS THE CALIPER BACK IN WITH PRY TOOL INSTALL NEW PADS ,SLIDE PIN BACK IN ,DONE TAKES 5 MIN TO CHANGE PAD,PIN IS ABOUT 2 IN LONG 3/16 IN DIA.
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NOTE
Using a brake pedal holding tool, depress the brake pedal past its first inch of travel and hold it in this position. This will isolate the master cylinder from the hydraulic brake system and will not allow brake fluid to drain out of the reservoir while the brake lines are open.
Before servicing the vehicle, refer to the Precautions section.
Remove or disconnect the following:
Negative battery cableRear wheelsBanjo bolt retaining the brake hose to the caliper. Be sure to plug the end of the brake hose or cover it with a plastic bag to prevent contamination from entering the hydraulic system.Caliper guide pin boltsCaliper assembly from the brake adapter by rotating the bottom of the caliper away from the rotor, then lift the caliper with the pads away from the adapter abutmentBrake pads by pushing (outboard) or pulling (inboard) from the caliper fingers and piston
Install or connect the following:
NOTE
The outboard pads are side oriented, make sure the spring clip is installed so it is positioned downwards when the caliper is installed.
Inboard pad clip against the piston cavity and press the pad until the clip is seated making sure the pad backing plate is flush against the piston
Outboard pad making sure the locating pins are positioned against the ramps. Slide the pad onto the caliper and ensure the locating pins are squarely seated into the holes on the caliper and the pad is flush against the caliper fingers.
Make sure the abutment shims are in place on both slide abutments.
Retract the caliper guide pins to clear the caliper adapter bosses.
Brake caliper. Staring with the upper end, position the caliper and shoes over the rotor and align the outboard pad upper edge with the caliper slide abutment. Rotate the lower end of the caliper into positionCaliper guide pin bolts and tighten to 200 inch lbs. (23 Nm)Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm)WheelsNegative battery cable
For front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also. But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!! For front brake pads. First you must verify yours front brake disc diameter: 280 mm or 288 mm. (On my car y have 288 mm). After that you can buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow: 1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose! 2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper. 3. Now you must thoroughly clean the brake calipers (free of grease). 4. Remove outer brake pad from brake carrier. 5. Pull inner brake pad out of brake caliper piston. 6. Check up the brake fluid level on the reservor, and emptying if neccessary! 7. Push piston back into brake caliper housing. 8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exist, must point in direction of brake disc rotation when vehicle is moving forward). 9. Install outer brake pad into brake carrier. 10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm. 11. Install both caps. 12. Insert retaining spring into brake caliper housing. Important: Depress the brake pedal firmly several times while the car is stationary so that the brake pads adjust to their normal operating positions!!! Check brake fluid level and top up if neccessary!!!
A special tool is required to compress the caliper piston on the rear brakes-don't use a C-clamp on the piston. Raise the vehicle and remove the tire. The rear calipers have only one guide pin. Remove this pin and raise the caliper. Remove the old brake pads. Using the special tool compress the caliper piston-the piston will have one or two slots on it. These slots must in the correct position to remount the caliper. Install the new brake pads and slide the caliper back over the rotor and replace the guide pin. If the caliper doesn't slide over the rotor you'll need to reset the slots on the piston. Replace the tires and you're ready to go.
1
Park your car on a level surface. If you have a stick shift car
make sure the car is in gear. Do not set the parking brake. Place
blocks in front of the front tires so the car does not move while you
are working on it.
2
Open the hood of your car and locate the master cylinder. If
necessary, remove brake fluid until the level in the container is less
than half full. A turkey baster is a good tool for this. Put the brake
fluid in the plastic container and dispose of it the way you dispose of
motor oil.
3
Raise the rear end of your car with your car jack. Remove the rear tire or wheel assembly.
4
Remove the parking brake cable from the back of the caliper. Use the pliers to remove the cable clip (restraining clip).
5
Use the socket wrench to remove the upper mounting bolt from
the caliper. If the upper guide pin moves while you do this, use a
back-up wrench to hold the upper guide pin.
6
Rotate the caliper downward, pivoting it on the lower caliper bolt. Remove the inner and outer brake pads from the caliper.
Install the new Brake Pads
1
Turn the caliper piston clockwise to retract it into the caliper housing. Insert the new brake pads into the caliper.
2
Swing the caliper upward and into place. Apply a thin coat
of thread locking compound to the bolt and use the socket wrench to
tighten the bolt to 271 inch lb. (35 Nm).
3
Reattach the parking brake cable to the caliper.
4
Replace the tire wheel assembly. Lower the car to the ground.
5
Pump the brake pedal a few times to seat the brake pads. Do this before trying to move your car.
6
Add fluid to the master cylinder container to replace any you removed before you removed the old brake pads.
7
Season the brake pads by making only gentle stops when you are driving for the first week after you install the new brake pads. Try not to do any hard stopping when you are seasoning the brakes.
I believe that the rear discs are warped or the tires are out of round when braking. More likely, the discs.
--- The following are the instructions for replacing the front and rear pads for the front/back rotors.
1999-01 Grand Cherokee Front
Drain 2?3 of the brake fluid from the front reservoir. Use the bleeder screw at the front outlet port to drain the fluid. If equipped with anti-lock brakes, relieve the system pressure.
Raise and safely support the vehicle.
Remove the wheels.
Insert a small prybar through the caliper opening and pry the caliper (using the outboard brake pad) to bottom the pistons in the caliper bore.
NOTE: This will back the brake pads off of the rotor surface to facilitate the removal and installation of the caliper assembly.
Pry the caliper support spring out of the caliper.
Remove both caliper slide pin bushing caps and slide pins.
Lift the caliper from the anchor.
Using a piece of mechanics wire, support the caliper so there is not tension on the brake hose.
Remove the brake pads from the caliper.
Fig. 2: Installing the inward brake pad on the front caliper pistons - 1999-01 Grand Cherokee
To install:
Position the brake pads onto the caliper.
Position the caliper into place on the anchor.
Coat the caliper slide pins with silicone grease and torque them to 21-30 ft. lbs. (29-41 Nm). Install the slide pin bushing caps.
Install the caliper support spring in the top of the caliper under the anchor; then, install the other end into the lower caliper hole.
NOTE: Hold the spring in the caliper hole with your thumb while prying the spring end out and under the anchor.
Fill the master cylinder with fluid and bleed the brake system.
Before driving the vehicle, pump the brakes several times to seat the pads.
Drain 2?3 of the brake fluid from the front reservoir. Use the bleeder screw at the front outlet port to drain the fluid. If equipped with anti-lock brakes, relieve the system pressure.
Raise and safely support the vehicle.
Remove the wheels.
Insert a small prybar through the caliper opening and pry the caliper (using the outboard brake pad) to bottom the piston in the caliper bore.
NOTE: This will back the brake pads off of the rotor surface to facilitate the removal and installation of the caliper assembly.
Pry the caliper support spring out of the caliper.
Remove both caliper slide pin bushing caps and slide pins.
Lift the caliper from the anchor.
Using a piece of mechanics wire, support the caliper so there is not tension on the brake hose.
Remove the brake pads from the caliper.
Fig. 3: Installing the inward brake pad on the rear caliper piston - 1999-01 Grand Cherokee
To install:
Position the brake pads onto the caliper.
Position the caliper into place on the anchor.
Coat the caliper slide pins with silicone grease and torque them to 21-30 ft. lbs. (29-41 Nm). Install the slide pin bushing caps.
Install the caliper support spring in the top of the caliper under the anchor; then, install the other end into the lower caliper hole.
NOTE: Hold the spring in the caliper hole with your thumb while prying the spring end out and under the anchor.
Fill the master cylinder with fluid and bleed the brake system.
Before driving the vehicle, pump the brakes several times to seat the pads.
Before servicing the vehicle, refer to the precautions in the beginning of this section.
Remove or disconnect the following:
Front wheel
Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads and the 4 anti-squeal shims
To Install:
CAUTION Only replace brake pads on 1 side of the vehicle at a time. Failure to use this procedure could cause the caliper pistons on the opposite side of the vehicle to pop out requiring the reconditioning or replacement of the brake caliper.
Remove a small amount of brake fluid from the master cylinder.
Install a used brake pad into the caliper and compress the caliper pistons.
Apply disc brake grease to both sides of the inner anti-squeal shims.
Install or connect the following:
Anti-squeal shims to the new brake pads NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
2 brake pads
Anti-rattle spring and the 2 caliper pins
Clip
Front wheel
Depress the brake pedal several times to seat the brake pads.
Check the brake fluid level and top off as needed.
If you can't see diagrams(sometimes happens) let me know and I will get them to you
Raise and support the vehicle. Remove the rear wheels.
If equipped, disconnect the brake pad wear sensor from the harness.
Counterhold the lower sliding pin using a thin open-end wrench and remove the caliper-to-sliding pin hex bolt.
Pivot the caliper upward or if necessary remove the upper caliper-to-sliding pin hex bolt.
Using
a brake caliper retraction tool, select the appropriate sized piston
press arbor and install the tool onto the brake caliper. Following the
tool manufacturer's recommendations, use the tool to rotate the caliper
piston clockwise as it is pressed into the brake caliper housing, until
it is fully retracted.
Use a thin open-end wrench to . . .. . . support the caliper sliding pin when removing the caliper mounting boltUse a disc brake caliper piston retracting tool that will rotate the caliper piston as it is pressed into the caliperThe rear caliper piston is slotted to allow a retracting tool to rotate the piston when replacing the brake padsTo install:
Clean
the brake caliper and all sliding surfaces. With the caliper piston
pressed fully back into the caliper housing, check for leaking fluid
and damaged dust boots.
If equipped, install a new brake pad
wear sensor in the pad if the plastic part has been worn through on the
old sensor. New sensors are not required unless the wire inside the
plastic part has been exposed.
Lubricate the slider bolts with approved brake grease.
Install
the brake pads onto the bracket assembly, and then carefully lower the
caliper over the caliper mount. Check and make sure that the pad
springs are correctly seated.
Replace all removed caliper-to-sliding pin bolts and torque to:
1990-97 Passat models: 25 ft. lbs. (35 Nm)
1998-00 Passat models: 22 ft. lbs. (30 Nm)
If
equipped, connect the brake wear sensor wire to the harness. Check for
a good connection as most problems with the sensor circuit are caused
by faulty connections. Check that the wire is held by the loop in the
dust cover and the connector is held at the clips.
Install the
wheels and hand tighten the lug bolts. Lower the vehicle carefully
until the tires begin to contact the surface and torque the lug bolts
to specification in a crisscross pattern to:
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