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Jeffery Kellam Posted on Oct 04, 2014
Answered by a Fixya Expert

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Volkswagon jetta 2002. Won't pass smog. All sensor readings are good but visual exhaust gas fails

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Amol C Nemade

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  • Expert 41 Answers
  • Posted on Oct 04, 2014
 Amol C Nemade
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Joined: Nov 05, 2009
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Check your catalytic converter. If required replace it. In addition check for engine valves. Faulty valves results in partial opening of cylinder volume during burning of fuel and result in dark sooth from exhaust.

5 Related Answers

Anonymous

  • 2049 Answers
  • Posted on Oct 25, 2009

SOURCE: location of crank sensor 1998 jetta 2.0

It's located near the cam gear on the front of the engine however, the crank sensor, to the right of the oil filter near the bell housing is the part notorious for going out on these cars, and causing a p0322 and/or p0341 code, and sometimes others as well To replace the crank sensor you have to: Support the motor with a floor jack. Remove the starter, 2 of the starter bolts connect to the motor mount. Remove the motor mount from the frame, very easy. Remove the oil filter. That will give you just enough room to get an allen wrench in to remove the bolt holding the sensor in.

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Anonymous

  • 1263 Answers
  • Posted on Sep 23, 2008

SOURCE: Jetta failing smog due to non communication with OBD - Suggestions?

the no data error can be contributed to a bad interface cable or the scaqn tool was configured wrong and therfore could not connect to the ecm. I would recommend having a scan done again by a certiefied volkswagon tech chances are the mechanics used the wrong adapter cable or reader card. your smog problem could be that your evap canister is clogged therfore gives a bad reading.unfortunately you have to have a scan done but try an independant small shop that delas exclusively with foreign cars such as porche andd mercedez. the will have the correct scan tool and will be much cheaper than a dealership. your cost should be no more than 50 dollars US ... please rate this. thanks

Anonymous

  • 1 Answer
  • Posted on Feb 01, 2009

SOURCE: 2002 Hyundai Sonata wont pass smog

CA you can take the car to a referree and get a one time waiver if you have spent a minimum of $450 on repairs not including smog fees. Gives you two years to get it fixed. Smog Referee Call Center
Toll Free: 1.800.622.7733
You can also sell the car to the state for "up to" $1,000

Mustgo

Vincent G

  • 2363 Answers
  • Posted on Dec 19, 2009

SOURCE: Fuel Evaporative Control Functional "failed"

How many miles is on the catalytic converter?
120,000+ miles is goner.

====
Do the carbon clean up and test again.
====
Please post the Nox figure on repost.
====



Check for

vacuum leaks on intake manifold,

the air tube between the air filter.

intake manifold vacuum hose.

===
clean throttle plate with Berryman carburator cleaner

SEE sample picture HERE
===

Also remove carbon built up behind the EGR valve and the EGR passage tube.

===

Vacuum leak WILL offset the intended 14.7 to 1 air fuel ratio.

More un-metered air (leaks) will lean out the fuel mixture.

Use small amount of Berryman carb clearer at potential air leak area will help you identify trouble spot.

At idle,just spray and listen for the RPM surge.

The in-rush of carb clearer will increase the RPM on the motor.

Record the problem spot(s) and address it later.

===

EGR carbon built up require 2+ hours to clean from start to finish.

You will need a new EGR base gasket before your start.

Locate and remove the EGR valve after the vehicle is cool down.

Carefully record the connector and vacuum line (for older vehicle) location by drawing an easily to follow diagram.

Remove the EGR valve.

Inspect the location of the carbon built-up inside the valve and the EGR passage tube.

SOAK these areas with WD-40 spary.

You will need a small screwdriver,cloth hanger and lot of newspaper and time to get this cleaning done right.

RE-SOAK the carbon and let it sit for over-night will also help.

One the last round,pass a shop vacuum of the EGR valve and the passage pipe.

Install the new EGR gasket and connectors.

Allow the vehicle to warm up outdoor to burn up any remaining WD-40.


Take it for a test drive.


Please rate my answer if it's useful to you.


Cheers,

Mustgo

Anonymous

  • 234 Answers
  • Posted on Mar 10, 2010

SOURCE: 1992 dodge stealth failed smog test with high NOx

NOX is produced when cylinder temperatures exceed 2500 f.
Your vehicle has 2 ways to directly reduce NOX, EGR system, and catalytic converter, and also the cooling system indirectly.
Take a look at the EGR system, vacuum lines, pipes, and make sure the diaphragm moves. Disconnect the vacuum line, then push on the diaphragm and plug the hole (from vacuum line) when you release the diaphragm there should be vacuum. Also you may want to take it out and give the EGR passages and EGR valve a good cleaning, with some type of carbon cleaner like carb cleaner.

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Visual test fail is visual white smoke out of the tail pipe?
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Passing smog

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that will alter the sequence of the signals resulting in the code and failing of the smog test
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CEL P0431 but passed smog emissions in CA - how can I pass emissions if the CAT is damaged? Could it be another issue?

Maybe not your answer, but it is related: Before going to have your car smogged, check your gas cap. Check the condition of the gasket, or o-ring, inside the gas cap. If is already drying out, full of cracks, get a new one. It will not pass the visual inspection. The smog technician, salesman, will try to sell you a new one for $15 when you could get it for $8 at your local auto-parts store. The technician will tell you that if you do not get it right there and then, he will have to fail your car on the visual test and you will have to comeback to have your car re-smogged again.
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You & we need to know what it failed for

What Emission Gas & what are your State limits
& what did your vehicle read?

You can study exhaust gases on the internet & see
what area of the vehicle needs work based on the gas
readings

Have to educate yourself

Do not wait for someone to tell you things

You won't learn or remember if you don't
study on your own or don't start a binder &
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My 2000 Toyo. Tacoma Prerunner TRD V6, truck Failed smog due to the part #3 Functional Computer Tests due to an erased MIL. But had passed the Visual Inspection, and Emissions. So i bought a Code reader...

there are 2 sensors in the system
one is a heated oxygen sensor (HO2S) in the exhaust manifold / pipe before the cat converter that reports the exhaust gas composition to the ECM so that fuel/ air ratios can be adjusted
if that one is faulty it is most likely the reason for running lean or rich
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you may have to replace both the sensors to get a clearance or replace the cat converter as well as the HO2S unit
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Jetta failing smog due to non communication with OBD - Suggestions?

the no data error can be contributed to a bad interface cable or the scaqn tool was configured wrong and therfore could not connect to the ecm. I would recommend having a scan done again by a certiefied volkswagon tech chances are the mechanics used the wrong adapter cable or reader card. your smog problem could be that your evap canister is clogged therfore gives a bad reading.unfortunately you have to have a scan done but try an independant small shop that delas exclusively with foreign cars such as porche andd mercedez. the will have the correct scan tool and will be much cheaper than a dealership. your cost should be no more than 50 dollars US ... please rate this. thanks
1helpful
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2002 Hyundai Sonata wont pass smog

CA you can take the car to a referree and get a one time waiver if you have spent a minimum of $450 on repairs not including smog fees. Gives you two years to get it fixed. Smog Referee Call Center
Toll Free: 1.800.622.7733
You can also sell the car to the state for "up to" $1,000
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