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Posted on May 07, 2009
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I need to know what to do to get the 4x4 to work.

The front 2 wheels will not engagae,although the front drive shaft spins, the wheels don't seem to be locking in? also the dash light that says 4x4 doesn't light up?

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  • Posted on May 07, 2009
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What year is it? chances are it is between a 1997 and 2003? if you look on the front differential (front axle) when the round cover on the front is, there is a vacuum solenoid. have someone start the vehicle and you can watch as they switch into and out of 4x4 make sure the arm on the vacuum solenoid is moving. if it is, the engagement fork inside the front diff is broken. if it is not, you have a bad vacuum solenoid or no vacuum applied. pull vacuum hose and check with vacuum gauge as vehicle is put into and taken out of 4x4

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  • Posted on May 07, 2009
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Check the actuator switch located on the front axle under a black plastic cover at the gear hubb or pumpkin its probably sticking and needs to be sprayed down with W-D 40. It might take some tapping to get it to move. Or can just replace it.

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yes you can what year is your truck? you will need around the same year truck to make it easier ... you need the front axle drive shaft and suspension components, as well as to be a decent welder. you need a 4x4 transfer case drive shaft and the output shaft from a truck with 4 wheel drive. other than that all you need is $$..best way to go is find a cheap 4x4 with a blown engine and swap, or trade yours for a 4x4... its a lot of work
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How To Install Repair Replace 4x4 Front Axle Actuator Chevy Trailblazer...
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If I read this correctly ( which I might not have, bit early for me ), the front drive shaft will engage ( from the transfer case ) but the front wheels are not engaged ?

If so, sounds like either the vacuum from the IWE ( Integrated Wheel End ) is not being released, or the IWEs have had an issue with part vacuum ( damage vacuum lines ) and the IWE gear is rounded off.

If you pull the vacuum lines at the IWEs ( there are 2 lines, 1 is the vacuum line, the other is the vent tube that routes up into the engine compartment and is not attached to anything ), the front wheel should engage ( might need a 5 * turn to mesh the gears ). With the vacuum lines off, jack up the front axle ( take precautions, chock the rear wheels, parking brake, jack stands, etc ) see if the front wheels are engaged ( turning one wheel should turn the other ). The option is to do this after the truck has sat over night, and the vacuum has been released out of the vacuum reservoir.

If the wheels turn correctly ( engaged ) I would think the contact plates in the transfer case are not making contact. Good starting point for this is the connector on the side of the transfer case, some times this gets gummed up, and the pins do not make good contact. The contact plates in the transfer case are used for a few things, one of them is to signal the IWE solenoids to release vacuum to the IWEs.

Operationally vacuum holds the IWE ( Integrated Wheel Ends ) out, and once vacuum is removed the spring engages the IWE.

Here is a black diagram of the IWE vacuum system
sscullys_108.jpg
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