Timing! had broken valve on exhaust side. is equippd with vanos have questions about timing re-assembly

EGR (exhaust gas recirculation) valve helps to reduce the exhaust emission of automobiles. It recycles some gases discharged from the engine by returning them to the intake manifold, where the engine can burn these gases again, thus reducing emissions.
The exhaust gas recirculation valve is located in the engine compartment (under the hood). Most engines need exhaust gas recirculation to meet emission standards. If the exhaust gas recirculation valve is broken, the car will not pass the exhaust. My Suzuki Jimny has had such a question before, so I am more qualified to answer this question

Lots of guesswork here.
Firstly, have you checked for compression on all cylinders.
If compression is low or non exisistant then you have a major problem probably caused by the timing chain slipping and causing damage to the valves /pistons etc
I would do this first.
Roger

have throttle body checked also the MDK throttle motor,
make sure that the dealer has followed service bulletin 12 07 99 for procedure to replace the MDK throttle motor
also have them check for codes,here are some codes,
it could be an expensive job,have them check everything,it is most likely the throttle motor,,throttle body is 600 if they switch it,dont let them do it without checking throttle motor,
codes,
MS41, MS42 and MS43 engine DME bmw codes...
• 1 Ignition coil Cyl 2
• 2 Ignition coil Cyl 4
• 3 Ignition coil Cyl 6
• 5 Fuel injector Cyl 2
• 6 Fuel injector Cyl 1
• 8 Air Flow Meter (HFM)
• 10 Coolant Temperature Sensor
• 11 Tank Pressure Sensor (EVAP System) or Radiator Outlet Temp (MS43)
• 12 TPS or Plausibility - Maximum Coolant Temp (MS43)
• 13 Plausibility- Radiator Outlet Temp
• 14 Intake Air Temperature Sensor
• 15 Plausibility - Cut Out Time
• 16 AirCon Compressor - PWM Signal or Plausibility Intake Air Temp (MS43)
• 17 Plausibility - Engine Coolant Temp
• 18 EWS Signal or Camshaft Sensor (MS43)
• 19 Activation VANOS Inlet Valve or Exhaust Valve (MS43)
• 20 "CHECK ENGINE" Light Failure
• 21 VANOS -Electrical Fault or Activation VANOS Inlet Valve (MS43)
• 22 Fuel Injector Cyl 3
• 23 Fuel Injector Cyl 6
• 24 Fuel Injector Cyl 4
• 25 Lambda Sensor Heater -Bank 1
• 27 Idle Control Valve - Malfunction
• 29 Ignition Coil Cyl 1
• 30 Ignition Coil Cyl 3
• 31 Ignition Coil Cyl 5
• 33 Fuel Injector Cyl 5
• 35 Aux. Air Injection System Relay
• 36 DME Main Relay
• 37 DME Main Relay : Delay
• 38 Clutch Switch -Plausibility
• 39 Brake Light Switch or Brake Light Test Switch
• 40 Brake Light Switch or Pedal Value Signal
• 42 Multi Function Steering Wheel- Plausibility
• 43 Multi Function Steering Wheel: Button
• 45 Multi Function Steering Wheel: Port
• 47 Temp Sensor -Downstream of Pre-Cat or Torque Limitation Level 1 (MS43)
• 48 DME Control Unit -Self Test 1
• 49 DME Control Unit or Torque Monitoring Level 2 (MS43)
• 50 EVAP Control Valve or Response Monitoring Level 2 (MS43)
• 51 Shut-off Valve -Charcoal Filter or Request Control Unit Reset (MS43)
• 52 Solenoid Valve -Exhaust Flap
• 53 Idle Speed Actuator
• 55 Lambda Sensor Heater -Bank 2
• 56 Ignition Current Feedback Resistor - Open Circuit
• 57 Knock sensor -Bank 1
• 58 DME Control Unit -Self Test 2
• 59 Knock Sensor -Bank 2
• 61 Lambda Sensor Heater -Bank 2 Post Cat
• 62 Aux. Air Injection System -Switching Valve
• 63 DME Control Unit or Ambient Temp Signal via CAN (MS43)
• 64 Plausibility - Ambient Temperature
• 65 Camshaft Position Sensor (Inlet MS43)
• 66 DME Control Unit
• 67 DME Control Unit
• 68 Tank Venting Valve
• 69 Fuel Pump Relay
• 70 DME Control Unit
• 71 DME Control Unit
• 72 DME Control Unit
• 74 AirCon Compressor Relay
• 75 Lambda Sensor Voltage -Bank 1
• 76 Lambda Sensor Voltage -Bank 2
• 77 Lambda Sensor Voltage -Bank 1 Post Cat
• 78 Lambda Sensor Voltage -Bank 2 Post Cat
• 79 Lambda Sensor Heater -Bank 1 Post Cat
• 80 ABS/ASC interface
• 81 MSR Signal -Active too Long
• 82 ABS/ASC Interface -Advance Adjustment
• 83 Crankshaft Sensor
• 90 Exhaust Temperature Pre Cat Conv - Bank 1
• 91 Exhaust Temperature Pre Cat Conv - Bank 2
• 92 Exhaust Temperature Post Cat Conv -Bank 1
• 93 Exhaust Temperature Post Cat Conv -Bank 2
• 94 Auxiliary Air -Air Mass Flow Sensor
• 95 Auxiliary Air Valve or Auxiliary Air Hose Blocked
• 96 Auxiliary Air Pump - Function
• 97 Auxiliary Air -Flow Rate too Low
• 98 Auxiliary Air -Flow Rate too High
• 99 Auxiliary Air Valve Jammed Open
• 100 DME Control Unit -Self-Test Failed
• 103 VANOS Error -Inlet Camshaft
• 104 VANOS Error -Exhaust Camshaft
• 105 VANOS Error -Position Inlet Camshaft
• 106 VANOS Error -Position Exhaust Camshaft
• 109 Throttle Valve Plausibility
• 110 Pedal Sensor Value Potentiometer 1
• 111 Pedal Sensor Value Potentiometer 2
• 112 TPS Potentiometer 1
• 113 TPS Potentiometer 2
• 114 Throttle Valve Final Stage
• 115 Reference Voltage -Voltage Regulator 1 or Throttle Pedal Adaptation (MS43)
• 116 Reference Voltage -Voltage Regulator 2
• 117 Plausibility -Pedal Position Sensor 1/2
• 118 Plausibility -TPS 1/2 or TPS1/Airflow Plausibility (MS43)
• 119 Throttle Valve Sensor -Mechanical Error or TPS2/Airflow Plausibility (MS43)
• 120 Plausibility Pedal Sensor or TPS
• 122 Engine Oil Temperature
• 123 Map Cooling Thermostat Control
• 124 Activation DISA Solenoid
• 125 Activation Electric Fan
• 126 Activation Tank Leak Pump Solenoid
• 127 Activation Pump Solenoid
• 128 DME/EWS Communication
• 129 CAN Signal SMG 1
• 130 CAN Signal ASC -Timeout
• 131 CAN Signal Instrument Cluster -Timeout
• 132 CAN Signal Instrument Cluster -Timeout
• 133 CAN Signal ASC -Timeout
• 134 SMG Intervention -Plausibility
• 135 Throttle Valve Re-Adaptation Required
• 136 Throttle Valve -Spring Test and Limp-home Position Failed
• 137 CAN Signal -Steering Angle Sensor
• 139 CAN Signal -Tank Level Sensor
• 140 Tank Leak Pump Solenoid - Reed Switch Open or Output Stage (MS43)
• 141 Tank Leak Pump Solenoid - Reed Switch Stuck Closed or Tank Level Sensor (MS43)
• 142 Tank Leak Pump Solenoid - Reed Switch Stuck Open or DMTL Module (MS43)
• 143 Tank Ventilation or Tank Leakage (MS43)
• 144 Fuel System - Large Leak Recognised
• 145 Fuel System - Small Leak Recognised
• 146 EVAP System Leak Detected (Small Leak) or Pedal Sensor Supply Voltage Pot 1 (MS43)
• 147 Pedal Position Sensor Potentiometer Supply Channel 1 (Pot 2 MS43)
• 149 Air Flow Sensor or Pedal Value Sensor Mismatch
• 150 Lambda Post Cat Bank 1 Max Limit
• 151 Lambda Post Cat Bank 2 Max Limit
• 152 Lambda Post Cat Bank 1 Min Limit
• 153 Lambda Pre Cat Bank 2 Max Limit
• 154 Lambda Pre Cat Bank 2 Min Limit
• 155 Lambda Pre Cat Bank 2 No Signal
• 156 Lambda Pre Cat Bank 1 No Signal
• 157 Lambda Post Cat Bank 1 Min Limit
• 159 Lambda Post Cat Bank 2 Max Limit
• 160 Lambda Post Cat Bank 2 (MS41) or Throttle Valve Stuck
• 161 Throttle Valve - Stuck
• 162 Throttle Valve -Control Deviation
• 168 Pedal Position Sensor Pot Supply 1 or MAP Cooling Thermostat Jammed (MS43)
• 169 Throttle Valve Output Stage Cut off after Fault
• 170 DME Control Unit -Self Test Failed
• 171 Plausibility - Throttle Valve
• 172 Pedal Sensor Potentiometer 1/2 Short Circuit
• 173 TPS Potentiometer 1/2 Short Circuit
• 174 Throttle Valve Potentiometer 1/2 Adaptation
• 175 Pedal Sensor 1 Adaptation
• 176 Pedal Sensor 2 Adaptation
• 186 Voltage Post Cat Bank 1
• 187 Voltage Post Cat Bank 2
• 188 Voltage Pre Cat Bank 1
• 189 Voltage Pre Cat Bank 2
• 190 EVAP -Reed Switch Open or Voltage Post Cat Bank 1 (MS43)
• 191 EVAP -Reed Switch Closed or Voltage Post Cat Bank 2 (MS43)
• 192 EVAP -Reed Switch Open
• 193 EVAP -Check Hoses
• 194 EVAP -Large Leak Detected
• 195 EVAP -Small Leak Detected
• 196 EVAP -Electrical Valve from LDP Pump or Barometric Pressure Sensor (MS43)
• 197 EVAP -Barometric Pressure Sensor
• 198 Cat Efficiency during Start -Bank 1
• 199 Cat Efficiency during Start -Bank 2
• 200 Lambda Regulation Bank 1 Pre Cat
• 201 Lambda Regulation Bank 2 Pre Cat
• 202 Lambda Regulation Bank 1 Post Cat
• 203 Lambda Regulation Bank 2 Post cat
• 204 Idle Control System -Idle speed not plausible
• 208 EWS -RPM Signal Error
• 209 EWS -Message Error
• 210 Ignition Feedback Resistor (ZSR)
• 211 Idle Speed Actuator -Mechanical
• 212 VANOS Bank 1 -Mechanical
• 214 Vehicle Speed Signal (VSS)
• 215 Lambda Sensor Bank 1 or ASC/MSR/EML -Interface not plausible
• 216 Lambda Sensor Bank 2 or EGS Position Signal
• 217 CAN bus error -EGS Signal not present
• 218 CAN module -Warning
• 219 CAN module -CAN Offline
• 220 Lambda Voltage Range Bank 1 Sensor 1
• 221 Lambda Voltage Range Bank 2 Sensor 1
• 222 Low Coolant Temperature or Lambda Sensor Control (MS43)
• 223 Lambda Sensor Switching Bank 1 Sensor 2
• 224 Lambda Sensor Switching Bank 2 Sensor 2
• 225 Cat Efficiency Bank 1
• 226 Cat Efficiency Bank 2
• 227 Mixture Deviation Bank 1
• 228 Mixture Deviation Bank 2
• 229 Lambda Sensor Switching Bank 1
• 230 Lambda Sensor Switching Bank 2
• 231 Lambda Sensor Switching Bank 1 Pre Cat
• 232 Lambda Sensor Switching Bank 2 Pre Cat
• 233 Catalytic Converter Overall Efficiency Bank 1
• 234 Catalytic Converter Overall Efficiency Bank 2
• 235 Lambda Heater Bank 1 Post Cat or Pre Cat Signal (MS43)
• 236 Lambda Heater Bank 2 Post Cat or Pre Cat Signal (MS43)
• 238 Misfire Cyl 1
• 239 Misfire Cyl 2
• 240 Misfire Cyl 3
• 241 Misfire Cyl 4
• 242 Misfire Cyl 5
• 243 Misfire Cyl 6
• 244 Crankshaft Interval Timing
• 245 Aux Air Injection System Bank 1
• 246 Aux Air Injection System Bank 2
• 247 Aux Air Injection System -Incorrect Flow Detected
• 248 Pre Cat Converter Efficiency -Bank 1
• 249 Pre Cat Converter Efficiency -Bank 2
• 250 Tank Venting Valve -Function
• 251 Tank Ventilation Diagnosis Error
• 252 Tank Ventilation System Vacuum
• 253 Activated Charcoal Filter Shut-off Valve Stuck Shut
• 254 Tank Ventilation System -Large Air Leak
• 255 Tank Ventilation System -Valve Stuck Open

the problem will be in the unit that is attached to the end of the cam shaft that is driven by the timing belt/chain. It is hydraulically controlled by a solenoid that gets the signal from the ECM. Replacement of the unit by an accredited specialist will be the fix.
The unit changes the valve timing by advancing or retarding the cam shaft in accordance to engine RPM

use the FSM, buy one, it covers this. reset what is reset?
does the book say reset>?
what country.
here we (USA)
login to alldata.com and see that. if there is that.
not the engine for E60/61? car?
four-cylinder petrol
six-cylinder petrol (my guess) N54 ? my guess is this.....
V8 petrol
V10 petrol (M5)
four-cylinder diesel
six-cylinder diesel
my guess is based on.....
http://en.wikipedia.org/wiki/BMW_N54

M54?
no symptoms posted, zero
no context, doing what? and why?

no 535xi in my book just 530xi.
N54 engine.

servo ? you mean VVT or
VANOS (abbr. from German variable Nockenwellensteuerung)?
this, and is it a turbo?
535xi 3.0L 6-cyl.
VVT parts? is that it?
the VALVETRONIC system.?

please ID exact engine, and say symptoms or service you are doing.

ill stop. here and post this, are you here?

http://www.carthrottle.com/10-surprisingly-unreliable-cars/

If FSM free, why do that with a $50,000 car??? odd that.?
if desperate, try google. using the N54 (or as approp.)
in the search, and guess what lots of hits.
how about VANOS N54

http://vod.com.ng/en/video/Rkr79T6yHKk/BMW-Vanos-Solenoid-Replacement-Intake-and-Exhaust-N51-N52-N52K-N54-Faults-2A87-2A82-2A9A-2A98

60k hits.
https://www.google.com/webhp#q=BMW+N54+VANOS

there is a special procedure that needs to be done with the DIS machine see BMW for initializing the vanos units

Common oil leaks on a 3 series are:
1) Power steering hoses. If you have not yet replaced any power steering hoses on a 2002 I can almost promise you that one or more of them are leaking.
2) Valve cover gasket. Same comment as above. This tends to leak on the exhaust manifold side and stink like burned plastic as the synthetic oil burns on the manifold.
3) Oil line to the VANOS.
4) Oil filter housing.
Oil from any of these leaks will tend to move rearward as it makes its way to the ground.

Sounds like a VANOS problem. If you have $70.00 (American Dollars) and about 8 hours of time (at most) you can replace the VANOS seals. Here's a place to buy them:

http://www.beisansystems.com/

You might as well change the valve cover gasket as well since you have to take the valve cover off to access the VANOS.

Hope this helps!

Daewoo has interference engines in them, so if the timing belt broke while the engine was running, you will need to replace half of the valves which were bent when the pistons crashed into them when the cams stopped turning and the crank shaft continued to turn. Minimum of $700-1000.00 (usually more). If you do it all yourself and the valve guides are not damaged, still at least $400.00 worth of parts to fix. Pull plastic air dams around bottom of engine on front and right side . Support engine with jack. Drain antifreeze from engine and radiator. remove air filter housing and serpentine belt. remove front engine mount. remove cam belt cover. remove broken cam belt and check cam tensioner bearings and idler bearing as well. They are usually bad. Then remove spark plug cover. Remove valve cover. Remove intake from head. remove coil from head. remove heat shield from exhaust manifold then remove manifold from exhaust and from head. remove water hoses and connecting assemblies from side of head and rear of head. remove Cam shaft bearing caps loosening them all evenly so as not to bend cams. remove cams. remove head bolts. remove head. remove valve hydraulic lifters, compress valve springs and remove valve retainers and dissassemble valves. Clean everything very well. Make sure head is not damaged. Remove valve guide seals. install new valve guide seals, new valves. Seat valves with valve grinding compound. clean well. instal valves in reverse order of dissasembly. Before putting head on, make sure number 1 cylinder is at top dead center position. install head using proper torque of 18 ft # in a spiral application rotation from the center outward in a clockwise direction. Then do spiral rotation again tightening bolts each one-quarter turn. Repeat the tightening process two more times only turning the bolts one-quarter turn each time. Use new head bolts. They are designed to stretch in the process of installation and are not to be re-used. Align cams to proper orientation then bolt into place. do not overtorque cam bearing cap bolts. Less than 5 ft # of torque can stretch these bolts. Snug them then tighten them 90 degrees. Then tighten them another 90 degrees (quarter turn). Snug them all then go back and tighten all of them a quater turn, then go back and tighten all of them another quarter turn. Install the cam idler and tensioner and install the cam belt. then install the intake, exhaust and all other items in reverse order of assembly. Do not turn engine over unless you are sure you have the cam belt on with the crank shaft pulley aligned at top dead center and the intake and exhauste pulley marks aligned to their proper marks with the cam belt properly tensioned. You can't be even one tooth off. This must be right before you turn the engine over! Remove spark plugs and turn engine over by hand two rotation clockwise using a wrench on the center bolt of the crank shaft pulley. Check that the timing of cams is still perfect. If not, correct, retension cam belt, double check timing positions again then rotate engine two revolutions. Check cam timing positions again. The timing should not change! The engine should turn over relatively easily. If it feels like it doesn't want to turn, don't force it. You may have the timing off and be pressing a piston against a valve. If you are at this point, then you need to remove cam belt and unbolt cam shafts to release all tension on any of the valves. return the number one cylinder to top dead center position and then reinstall the cams and cam belt. Once it is assembled and in time, then reattatch the rest of the components that were removed in dissassembly. Do this in reverse order of dissassembly. then connect battery and fill radiator fluid. Start car.

will rsearch this at work for you and will get back after weekend