SOURCE: I have a solo 425 sprayer. When I attempt to pump
I think you need to remove the pressure cylinder. I've had the same problem with my 425 and there is a screen on the cylinder that must be cleaned. To remove the cylinder, do all the disassembly in the owners manual. Then get a short piece of 2x4 or 2x2. Place the end of the 2x4 on the pressure cylinder through the top of the tank. Give it a good whack with the hammer. It may take more than one good whack to free it, but it will come loose. Then inspect/clean the screen. You are going to have to use some force to get it back in. Turn the sprayer upside down, insert the pressure cylinder, lay the 2x4 across the bottom of the pressure cylinder and use even force to tap it back in. Stop when you get to the O ring collar and do the rest by hand being careful not to pinch the O ring. It may help to lube the O ring with vaseline.
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