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Posted on Aug 04, 2009
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Starting and running

I have a 2004 Dodge Ram 3500 5.9 diesel. This truck just had an alternator installed along with a water pump. I was driving to work and the volt meter tanked. I pulled over, turned the engine off for minute, restarted again and for the rest of the trip no problem.
The next day I started the truck and it stalled, started again and stalled again, started again and ran fine for d=short trip to/from town. Next day, started and immediately stalled, started again and pushed accelerator ran for a moment, hiccuped twice and died. Noticed tach stayed at 1700 RPM even with engine dead. Tried to start again, Volts at 8, full fuel tank reading empty, no start. Lots of cranking nut no start.

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pieter dauth

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  • Expert 68 Answers
  • Posted on Aug 08, 2009
pieter dauth
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Joined: Aug 08, 2009
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Check if the power to the fuel pump gets constant power when switched on it may have a electrical problem you may need to get a auto elect tech to help you

  • pieter dauth Aug 10, 2009

    i think you sould change the diesel fuel filter then check if the system dose not have any air locked in the fuel line and you can also check if the fuel pump is doing its job

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Serpentine belt diagram for a 5.9 diesel with air and 9 pulleys

5.9L DIESEL
196759.jpg The 5.9L diesel engine accessory drive system (with a/c) consists of :
  1. Generator Pulley (1)
  2. Water Pump Pulley (2)
  3. Idler Pulley (3)
  4. Power Steering Pump Pulley (4)
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CAUTION: When installing the accessory drive belt, the belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction. Refer to or for correct engine belt routing. The correct belt with correct length must be used.
1. Position drive belt over all pulleys except water pump pulley. 2. Attach a 1/2 inch ratchet to tensioner.


196757.jpg The 5.9L diesel engine accessory drive system (without a/c) consists of :
  1. Generator Pulley (1)
  2. Water Pump Pulley (2)
  3. Idler Pulley (3)
  4. Power Steering Pump Pulley (4)
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  6. Crankshaft Pulley (6)
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3. Rotate ratchet and belt tensioner clockwise. Place belt over water pump pulley. Let tensioner rotate back into place. Remove ratchet. Be sure belt is properly seated on all pulleys.
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Hi. I had the same problem on my 2004 Dodge Ram 3500 Cummins. I went to the dealer and they did a bunch of diagnostics and they replaced my fuel pump. At the same time they put in a retrofit kit that moved the fuel pump to the inside of the gas tank. I have not had the problem since. The cost was about $1,200, but my 100,000 mile drivetrain warranty covered it and I had to pay the $100 deductible.
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