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I have a ezgo cart with the push button forward and reverse. It will not move. I have checked all connections and theses good. The drive relay has 38 volts at all terminals which does seam right. Any help would be great.
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I recently tried the DIY service and repair manuals from a website and it actually helped me repair transmission problem in my jcb 3cx site-master. It would'nt move forward or reverse, engine was good both solenoids for forward and reverse worked, but still couldn't diagnose the problem.
I don't have much technical knowledge but I just followed it step-wise, and now it works perfect! covers wiring, codes, diagrams, torque specs, PCV, everything
got it from www.reliable-store.com
www.golfcarthotrod.com > Golf Cart Repair Apr 30, 2010 - Electric E-Z-Go Golf Carts are becoming more popular every day ..... I have a ezgo carryall gas golfcart. it has began to pour smoke from rear.
Your batteries have died. The reason it will barely move in reverse is that current is being supplied to the motor is a direction that it spends very little time using. There is a slight change in the armature over time, and reverse tends to work better over time. Check the voltage when under load. (run jumper wires from the + and - of the battery bank. If it is a 36 volt cart and the voltage drops to below 36 volts, you do not have enoug current to run the cart. Plug in the charger and watch the ampmeter. If it goes up to about 20 amps, then it is charging. It should take a good charge after 10 hours. If the cart charges and only runs a short distance, the batteries need replacing.
does it roll fairly freely? (checking to see if the brakes or rearend seized up)
Are there any "bad" sounds like things grinding? (Connection between Motor and rearend, axle splines...)
If all that is solid, it is likely in the controller.... (it takes a solid charge right... No bad batteries in there or loose connection? might want to check all the battery connections to make sure none are burnt...)
1997.. does it have the electonic speed control by that year? the other possibilty is that the accelerator is not working corectly. they used a resistor system on old ones that has contactors that would get worn out.... Newer ones control a potentiometer(sp) that controlled the speed.
Only a few real components to check, but if you are not mechanically and electically inclined, could be tough to isolate.
When you removed the batteries, a certain procedure MUST be followed. Key switch off, switch to tow position and shift lever in reverse. You must wait until the beeper unit sound dies out then remove the wire from the most NEGATIVE cable. Place in Neutral before installing new batteries. There is a specific sequence to putting the batteries in an EZ-GO cart.
Failure to follow this procedure will kill the controller. The Key
switch must be off and the maintenance/tow switch MUST be in the tow
position when connecting the batteries. Any of the above will cause the controller to fail, due to improper discharge of the PRE-Charge capacitors.
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