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Posted on Dec 08, 2008
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How to install rear brakeshoes

I had to change my wheel cylinder i can get my brake shoes back on and i have brake fluid coming out of my new wheel cylinder

  • Anonymous Mar 21, 2014

    put new wheel cylinders and master cylinder no fluid to rear wheel cylinders now

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2 Answers

Curt Downs

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  • Ford Master 1,779 Answers
  • Posted on Dec 08, 2008
Curt  Downs
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REMOVAL & INSTALLATION
If you are not thoroughly familiar with the procedures involved in brake replacement, only disassemble and assemble one side at a time, leaving the other wheel intact as a reference.
1983-88 Vehicles
See Figures 1, 2 and 3

  1. Raise and safely support the rear of the vehicle with jackstands.
  2. Remove the tire and wheel assembly.
  3. Remove the brake drum, as outlined earlier in this section.
  4. Place Brake Cylinder Clamp D81L-1103-B or equivalent, over the ends of the brake cylinder.
CAUTIONBe careful that the springs do not slip off the tool during removal, as they could cause personal injury.
  1. Remove the shoe-to-anchor springs, using Brake Shoe R and R Spring BT-11, or equivalent, then unhook the cable eye from the anchor pin.
how to install rear brakeshoes - 0900c1528006be0f.jpgFig. 1: Place the brake clamp tool over the ends of the wheel cylinder, then remove the shoe-to-anchor springs using the correct tool
  1. Remove the shoe guide (anchor pin) plate.
  2. Remove the shoe hold-down springs, shoes, adjusting screws, pivot nut, socket and automatic adjustment parts.
  3. Remove the parking brake link, spring and retainer. Disconnect the parking brake cable from the parking brake lever.
  4. After removing the secondary brake shoe, disassembly the parking brake lever from the shoe by removing the retaining clip and spring washer.
0900c1528006be10.jpgFig. 2: View of the drum brake components-1983-88 9-inch brake showhow to install rear brakeshoes - 0900c1528006be11.jpgc="/uploads/images/0900c1528006be11.jpg" alt="0900c1528006be11.jpg" class="h_mi" />Fig. 3: View of the drum brake components-1983-88 10-inch brake shownTo install:
  1. The brake cable must be connected to the secondary brake shoe before the shoe is installed on the backing plate. To do this, first transfer the parking brake lever from the old secondary shoe to the new one. This is accomplished by spreading the bottom of the horseshoe clip and disengaging the lever. Position the lever on the new secondary shoe and install the spring washer and the horseshoe clip. Close the bottom of the clip after installing it. Grasp the metal tip of the parking brake cable with a pair of pliers. Position a pair of side cutter pliers on the end of the cable coil spring, and using the plier as a fulcrum, pull the coil spring back with the side cutters. Position the cable in the parking brake lever.
  2. Apply a light coating of high temperature grease to the brake shoe contact points on the backing plate. Position the primary brake shoe on the front of the backing plate and install the hold-down spring and washer over the mounting pin. Install the secondary shoe on the rear of the backing plate.
  3. Install the parking brake link between the notch in the primary brake shoe and the notch in the parking brake lever.
  4. Install the automatic adjuster cable loop end on the anchor pin. Make sure the crimped side of the loop faces the backing plate.
  5. Install the return spring in the primary brake shoe and, using the tapered end of the brake spring service tool, slide the top of the spring onto the anchor pin.
CAUTIONBe careful to make sure that the spring does not slip off the tool during installation, as it could cause injury.
  1. Install the automatic adjuster cable guide in the secondary brake shoe, making sure the flared hole in the cable guide is inside the hole in the brake shoe. Fit the cable into the groove in the top of the cable guide.
  2. Install the secondary shoe return spring through the hole in the cable guide and the brake shoe. Using the brake spring tool, slide the top of the spring onto the anchor pin.
  3. Clean the threads on the adjusting screw and apply a light coating of high temperature grease to the threads. Screw the adjuster closed, then open it 1/2 turn.
  4. Install the adjusting screw between the brake shoes with the star wheel nearest to the secondary shoe. Make sure the star wheel is in a position that is accessible from the adjusting slot in the backing plate.
  5. Install the short hooked end of the automatic adjuster spring in the proper hole in the primary brake shoe.
  6. Connect the hooked end of the automatic adjuster cable and the free end of the automatic adjuster spring in the slot in the top of the automatic adjuster lever.
  7. Pull the automatic adjuster lever (the lever will pull the cable and spring with it) downward and to the left and engage the pivot hook of the lever in the hole in the secondary brake shoe.
  8. Check the entire brake assembly to make sure that everything is installed properly. Make sure that the shoes engage the wheel cylinder properly and are flush on the anchor pin. Make sure that the automatic adjuster cable is flush on the anchor pin and in the slot on the back of the cable guide. Make sure that the adjusting lever rests on the adjusting screw star wheel. Pull upward on the adjusting cable until the adjusting lever is free of the star wheel, then release the cable. The adjusting lever should snap back into place on the adjusting screw star wheel and turn the wheel one tooth.
  9. Expand the brake adjusting screw until the brake drum will just fit over the brake shoes.
  10. Install the brake drum and wheel and tire assembly, then adjust the brakes.
  11. Carefully lower the vehicle.

  • Curt Downs Dec 08, 2008

    If u go to the autozone website, u can also see diagrams showing the rear brake set up. Where exactly is the brake cyl. leaking? I'm guessing it's just the seals popping out of the ends. Once u get the brake shoes in position, they'll hold the rubber brake cyl. seals in place. U can put a small clamp on cyl. to hold in place (GENTLY, only enough pressure to keep them from popping out). Good luck!

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  • Posted on Apr 17, 2009
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The cups inside of the new wheel cylinder have been pushed out of there seat and are cocked in the cylinder. You well need to take the outer boot off and make sure every thing is installed correctly. You will see the problem after you get the boot off.

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9969082.gif
Item Part Number Description 1 2069 Brake Shoe Hold-Down Spring Pin 2 — Rear Wheel Cylinder Retaining Bolt (2 Req'd) 3 — Washer (2 Req'd) 4 — Anchor Pin (Part of 2211) 5 — Wheel Cylinder 6 2028 Brake Shoe Anchor Pin Guide Plate 7 2A637 Parking Brake Lever 8 2296 Brake Shoe Retracting Spring (Short) 9 2296 Brake Shoe Retracting Spring (Long) 10 2200 Rear Brake Shoe and Lining (Secondary) 11 — Washer 12 2106 Parking Brake Lever Pin Retainer 13 — Brake Shoe Adjusting Lever Cable Guide 14 2A642 Primary Brake Shoe Parking Brake Lever Link 15 2A601 Parking Brake Link Spring 16 2068 Brake Shoe Hold-Down Spring 17 2A176 Brake Shoe Adjusting Lever 18 2048 Brake Shoe Adjusting Screw Socket 19 2047 Brake Shoe Adjusting Screw Nut 20 2041 Brake Adjusting Screw 21 2049 Brake Shoe Adjusting Screw Spring 22 2200 Rear Brake Shoe and Lining (Primary) 23 2A178 Brake Shoe Adjusting Lever Cable 24 2211 Brake Backing Plate
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6dcb5d2.gif
Item Part Number Description 1 — Rear Wheel Cylinder Retaining Bolt 2 00538 Lock Nut 3 2212 Rear Brake Backing Plate 4 2262 Rear Wheel Cylinder 5 2A642 Primary Brake Shoe Parking Brake Lever Link 6 2A601 Parking Brake Link Spring 7 2A637 Parking Brake Lever 8 2106 Parking Brake Lever Pin Retainer 9 — Parking Brake Lever Bolt 10 — Secondary Shoe Assembly 11 2A179 Brake Shoe Adjusting Lever Cable Guide 12 2068 Brake Shoe Hold-Down Spring 13 — Adjusting Lever Pin 14 — Adjusting Lever Return Spring 15 2A176 Brake Shoe Adjusting Lever 16 2047 Brake Shoe Adjusting Screw Nut 17 2049 Brake Shoe Adjusting Screw Spring 18 2041 Brake Adjuster Screw 19 — Primary Shoe Assembly 20 2068 Brake Shoe Hold-Down Spring 21 2200 Rear Brake Shoe and Lining 22 2035 Brake Shoe Retracting Spring 23 2A178 Brake Shoe Adjusting Lever Cable 24 2092 Brake Adjusting Hole Cover 25 2069 Brake Shoe Hold-Down Spring Pin
The rear drum brakes:
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  • Are a single-anchor type.
  • Are actuated by one rear wheel cylinder (2262).
  • Have two pistons in the rear wheel cylinder (2261). One exerts force against the upper end of the primary shoe; the other exerts force against the upper end of the secondary shoe.
  • Adjust rear brake shoes and linings (2200) automatically.
  • Need manual brake adjustment if the adjusters are not operating properly or after the rear brake shoes and linings have been replaced.
When the brake pedal is applied, hydraulic fluid pressure forces the pistons in the rear wheel cylinder outward, moving the rear brake shoes and linings against the brake drum.
The rear drum brake system includes the parking brake mechanism. Refer to Section 206-05 .
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Stuck

Hi my name is Allen!

To change the rear wheel cylinders on your neon, first take the wheel and the drum off, next using the proper size line-wrench take the brakeline off the wheel cylinder, next take the spring off the upper part of the brake shoe and pry back on the upper part of the shoe's, this will give enough space to remove the wheel cylinder without taking all the other parts off the shoes, next, take the 2 bolts off the wheel cylinder that hold it into place and install the new one in reverse procedure.

Note: Do one side at a time, becuse this will make easier to bleed the system. once you have one side done with the drum back on and every thing tight, then you will need someone to help bleed the brakes.

Note: make sure you never run out of fluid in the master cylinder are you will have to start the bleed procedure all over again.

Note: Have the person helping you, pump the brakes 5 times then hold the brake pedal to the floor and make sure they hold it there until you have loosened the bleed nut and tightened it back up again, once you have done that, have them pump the brakes and hold it down again. Do this procedure several times making sure not to run out of fluid in the master cylinder. Once all the air is out of the system replace the other whell cylinder on the other side and bleed it the same way.

Note: make sure before bleeding the system that all components are completely installed, because if you try to bleed the system with the drums off and before placing the shoes back where they belong and installing the spring and drum the wheel cylinder parts will be pushed out of it.

For further asistance you may reach me at FixYa!
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i think your aware of how to change the brakes if im right and your problem is the rusted drum doesnt want to come off the only way to get the old drum off is to remove adjuster plug from behind drum dustshield and adjust the shoes so that there not even close to the braking area of the drum then try and wiggle the drum off of the assembly if it is not coming off then you need to use the old nylon hammer on the drum and i mean you must hit the drum from side to side trying by hand to wiggle the drum off its a tight fit and you need to strike the drum on the face not on the fins not wanting to damage with persistance and care and patience you will eventually be able to remove the drum to service brakes take care and good luck with it
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