Transmission or distributor cap and rotor in the engine might be making contact with one another. Causing it to stall out.
All kinds of repair manuals are available here.Have a look of this may be you will get something useful.
Saturn Ion Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007
SOURCE: my saturn 2001 stalls at stop lights when in idle
You can't afford to not take it to a Saturn dealer. Look at all the worry your going through not to mention possibly lost time from your job. I had the same problems with my 98 SL1. First time it went to the Saturn dealer they diagnosed a bad coolent tempurature sensor. The car was fine for about 2 months then it would start and then stall bfore I could get out of the driveway. This time the dealer diagnosed a bad crank position sensor. That was 3 years ago and the car has run well since. I believe your car could have one of these problems (maybe both). Take it to the dealer. They probably see Saturns with these problems every week and will know how to fix them.
SOURCE: my saturn 2001 stalls at stop lights when in idle
You said it both ways but, when it stalls, it cranks but won't start right? First, the o2 sensor, exhaust pipe, catalytic converter, alternator, and pcv valve cannot cause this problem. Have any of the shops actually got it to stall? If I was going to guess I would say crank sensor or ignition module. This is a 2001 saturn. Do SL series or L series? What size is the engine and is it SOHC or DOHC? What you or someone else needs to do is during the 30 minutes that it won't start is narrow it down to either a spark issue or a fuel issue.
SOURCE: 91 Saturn stalls while driving
check this out it may help you diagnose the issue.
http://www.troublecodes.net/GM/
http://www.youtube.com/watch?v=XQ9vtD_ssjg
http://www.saturnfans.com/forums/index.php
good luck
SOURCE: 98 Saturn SL2 - Stalling issues
may have to check inside fuel tank for obstruction test the fuel pressure at all times while driving
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