I have a relatively new Quiet Power 3 - the rubber gasket that runs around the front keeps coming out (the wheels on the lower rack) run into it and pull it out. I keep putting the gasket back into the tracks but it just gets pulled out when I push the bottom rack in or out. Help!

Here you are - power rack & pinion.

Except 2.2L and 1993-96 3.1L Engines
See Figure 1

1. Raise the intermediate shaft seal and remove intermediate shaft-to-stub shaft pinch bolt.
2. Remove the air cleaner and disconnect the pressure hoses from the steering gear.
3. Raise and support the vehicle on jackstands, then remove both front wheel and tire assemblies.
4. Remove the cotter pins and nuts from both tie rod ends. Using tool J-6627 or BT-7101, press the tie rod ends from the steering knuckle.
5. If equipped with an Air Management pipe, remove the bracket bolt from the crossmember.
6. Remove the 2 rear cradle mounting bolts and lower the rear of the cradle about 4-5 in. (102-127mm).

WARNING
If the rear of the cradle is lowered too far, the engine components nearest the cowl may be damaged.

1. If equipped, remove the rack and pinion heat shield.

Fig. Fig. 1: Power rack and pinion assembly

1. Remove the rack and pinion mounting bolts, then the gear assembly through the left wheel opening.

To install:

1. Install the gear assembly through the left wheel opening and install the mounting bolts.
2. Install the heat shield.
3. Raise the rear of the cradle and install the mounting bolts.
4. Install the bracket bolt to the crossmember under the air management pipe.
5. Install the tie rod ends to the steering knuckles, install the retaining nuts and insert new cotter pins.
6. Install the front wheels and lower the vehicle.
7. Install the high pressure hoses to the steering gear and install the air cleaner.
8. Install the intermediate shaft seal and the intermediate shaft-to-stub shaft pinch bolt.

2.2L Engine

1. Disconnect the negative battery cable.
2. Install an engine support fixture J-28467-A, or the equivalent.
3. Raise and safely support the vehicle.
4. Remove the tire and wheel assembly.
5. Remove the intermediate shaft lower pinch bolt.
6. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.

1. Remove the exhaust pipe hanger bracket near rear of frame including the brake line retainer and rubber exhaust pipe hangers.
2. Remove the engine and transaxle mount nuts at the subframe.
3. Support the rear of the subframe with jack stands.
4. Remove the rear subframe bolts and discard.
5. Lower the subframe for access to rack and pinion.

Do not lower the rear of the cradle too far, as damage to engine components nearest the cowl may result.

1. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
2. Disconnect the power steering lines from the steering gear.
3. Remove the rack and pinion mounting bolts and nuts.
4. Remove the rack and pinion through left wheel opening.

To Install:

1. Install the rack and pinion through left wheel opening.
2. Install the rack and pinion mounting bolts and nuts and tighten to 66 ft. lbs. (90 Nm).
3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm) on the pressure line.
4. Install the power steering line clip to steering gear.
5. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
7. Remove the jack.
8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
9. Install the exhaust pipe hanger bracket near the rear of frame including brake line retainer and rubber exhaust pipe hanger.
10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
11. Install the tire and wheel assembly.
12. Lower the vehicle.
13. Remove the support fixture.
14. Connect the negative battery cable.
15. Refill the power steering reservoir and bleed the system.
16. Check the front end alignment and adjust as necessary.

3.1L Engine (VIN M)

1. Disconnect the negative battery cable.
2. Remove engine torque strut from engine.
3. Install an engine support fixture J-28467-A, or the equivalent.
4. Raise and safely support the vehicle.
5. Remove the tire and wheel assembly.
6. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
7. Remove the center engine and rear transaxle mounts from the frame.
8. Remove the intermediate shaft lower pinch bolt.
9. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.

1. Remove the brace bolts and brace, including brake line brace.
2. Support the rear of the subframe with jack stands.
3. Remove the rear subframe bolts and discard.
4. Lower the subframe for access to rack and pinion.
5. Remove the steering gear heat shield.
6. Remove the clip holding lines at rack assembly.
7. Disconnect the power steering lines and O-rings.
8. Remove the rack and pinion mounting bolts and nuts.
9. Remove the rack and pinion unit through the left wheel well.

To Install:

1. Install the rack and pinion through left wheel opening.
2. Install the rack and pinion mounting bolts and nuts and tighten the mounting bolts to 66 ft. lbs. (90 Nm).
3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm). on the pressure line.
4. Install the power steering line clip to steering gear.
5. Install the steering gear heat shield.
6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
7. Remove the jack.
8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
9. Install the brace and bolts including brake line brace.
10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
11. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
12. Install the tire and wheel assembly.
13. Lower the vehicle.
14. Remove the support fixture.
15. Connect the negative battery cable.
16. Refill the power steering reservoir and bleed the system.
17. Check the front end alignment and adjust as necessary.

You aren't saying what engine is in it, or whether it is manual or power steering. Here is the R/R procedure for power steering rack for all engine sizes.

Except 2.2L and 1993-96 3.1L Engines
See Figure 1

1. Raise the intermediate shaft seal and remove intermediate shaft-to-stub shaft pinch bolt.
2. Remove the air cleaner and disconnect the pressure hoses from the steering gear.
3. Raise and support the vehicle on jackstands, then remove both front wheel and tire assemblies.
4. Remove the cotter pins and nuts from both tie rod ends. Using tool J-6627 or BT-7101, press the tie rod ends from the steering knuckle.
5. If equipped with an Air Management pipe, remove the bracket bolt from the crossmember.
6. Remove the 2 rear cradle mounting bolts and lower the rear of the cradle about 4-5 in. (102-127mm).

WARNING
If the rear of the cradle is lowered too far, the engine components nearest the cowl may be damaged.

1. If equipped, remove the rack and pinion heat shield.

Fig. Fig. 1: Power rack and pinion assembly

1. Remove the rack and pinion mounting bolts, then the gear assembly through the left wheel opening.

To install:

1. Install the gear assembly through the left wheel opening and install the mounting bolts.
2. Install the heat shield.
3. Raise the rear of the cradle and install the mounting bolts.
4. Install the bracket bolt to the crossmember under the air management pipe.
5. Install the tie rod ends to the steering knuckles, install the retaining nuts and insert new cotter pins.
6. Install the front wheels and lower the vehicle.
7. Install the high pressure hoses to the steering gear and install the air cleaner.
8. Install the intermediate shaft seal and the intermediate shaft-to-stub shaft pinch bolt.

2.2L Engine

1. Disconnect the negative battery cable.
2. Install an engine support fixture J-28467-A, or the equivalent.
3. Raise and safely support the vehicle.
4. Remove the tire and wheel assembly.
5. Remove the intermediate shaft lower pinch bolt.
6. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.

1. Remove the exhaust pipe hanger bracket near rear of frame including the brake line retainer and rubber exhaust pipe hangers.
2. Remove the engine and transaxle mount nuts at the subframe.
3. Support the rear of the subframe with jack stands.
4. Remove the rear subframe bolts and discard.
5. Lower the subframe for access to rack and pinion.

Do not lower the rear of the cradle too far, as damage to engine components nearest the cowl may result.

1. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
2. Disconnect the power steering lines from the steering gear.
3. Remove the rack and pinion mounting bolts and nuts.
4. Remove the rack and pinion through left wheel opening.

To Install:

1. Install the rack and pinion through left wheel opening.
2. Install the rack and pinion mounting bolts and nuts and tighten to 66 ft. lbs. (90 Nm).
3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm) on the pressure line.
4. Install the power steering line clip to steering gear.
5. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
7. Remove the jack.
8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
9. Install the exhaust pipe hanger bracket near the rear of frame including brake line retainer and rubber exhaust pipe hanger.
10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
11. Install the tire and wheel assembly.
12. Lower the vehicle.
13. Remove the support fixture.
14. Connect the negative battery cable.
15. Refill the power steering reservoir and bleed the system.
16. Check the front end alignment and adjust as necessary.

3.1L Engine (VIN M)

1. Disconnect the negative battery cable.
2. Remove engine torque strut from engine.
3. Install an engine support fixture J-28467-A, or the equivalent.
4. Raise and safely support the vehicle.
5. Remove the tire and wheel assembly.
6. Remove the cotter pins and castle nuts from the outer tie rod ends and separate the tie rod ends from the steering knuckles using a suitable puller.
7. Remove the center engine and rear transaxle mounts from the frame.
8. Remove the intermediate shaft lower pinch bolt.
9. Disconnect the intermediate shaft from stub shaft.

CAUTION
Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or intermediate shaft. This damage can cause loss of steering control which could result in personal injury.

1. Remove the brace bolts and brace, including brake line brace.
2. Support the rear of the subframe with jack stands.
3. Remove the rear subframe bolts and discard.
4. Lower the subframe for access to rack and pinion.
5. Remove the steering gear heat shield.
6. Remove the clip holding lines at rack assembly.
7. Disconnect the power steering lines and O-rings.
8. Remove the rack and pinion mounting bolts and nuts.
9. Remove the rack and pinion unit through the left wheel well.

To Install:

1. Install the rack and pinion through left wheel opening.
2. Install the rack and pinion mounting bolts and nuts and tighten the mounting bolts to 66 ft. lbs. (90 Nm).
3. Connect the power steering lines to the rack using new O-rings and tighten the fittings to 13 ft. lbs. (17 Nm) on the return line and 21 ft. lbs. (28 Nm). on the pressure line.
4. Install the power steering line clip to steering gear.
5. Install the steering gear heat shield.
6. Raise the subframe into position and install new frame mounting bolts. Tighten the bolts to 103 ft. lbs. (140 Nm).
7. Remove the jack.
8. Install the engine mount and transaxle mount nuts and tighten to 39 ft. lbs. (53 Nm).
9. Install the brace and bolts including brake line brace.
10. Connect the intermediate shaft to the stub shaft and tighten the pinch bolt to 29 ft. lbs. (40 Nm).
11. Connect the tie rod ends to the steering knuckles. Tighten the castle nuts to 31 ft. lbs. (42 Nm). Install new cotter pins.
12. Install the tire and wheel assembly.
13. Lower the vehicle.
14. Remove the support fixture.
15. Connect the negative battery cable.
16. Refill the power steering reservoir and bleed the system.
17. Check the front end alignment and adjust as necessary.

I'm going to agree with the rack conclusion. Keep in mind I can't see it for myself.
If you take the load off the front wheels, you should be able to turn the steering wheel without effort.
If the effort changes while turning the wheel, the only things affected would be the rack and the column.
If you notice it turns ok with the engine off but not with the engine running, it could be something with the pump or one of the lines, or still something with the rack.

To change the rack and pinion on your Monte Carlo you must first jack, or lift the car up off the ground, and remove the front wheels and tires.remove any plastic shrouds that block you from the bottom of the car.then you will need a Tie rod separator they make different types.You remove the tie rods from the front spindles.Trying not to damage the rubber on the tie rod ends that is what holds the grease inside for lubrication.then, if you look at the power steering hoses. these should come directly from the pump.loosen both the pressure, and the return hoses and remove from the rack. you will need a fairly large oil drain pan to catch any leaks that may happen. If you look where the steering shaft comes from the passenger compartment down to the rack. it must be removed from the rack, Note; center the steering wheel before removal of the new rack.Then the rack should have some mounting fasteners holding it to the chassis. when you replace this part,The new rack does not come with the tie rod ends that you had removed earlier from the outer ends of this part at the wheels. the old ones will need to be removed from the old rack and reinstalled back on the new rack.NOTE; to get these tie rod ends fairly close back to the same location,after you break them loose, you count the number of turns to remove these from the old rack. this has to be done to be able to get the front wheels back in close alignment and remember this count. because you replace these on the new rack and the count that you had coming off is the number of turns to put these back on the new rack. and tighten these down good.This rack may have to come out the sideways, or it may have to be got out by removing something that may be blocking removal. just look real close and see if there is a clear area it can come out.When you Install this new rack and pinion you mount the rack and install the hoses refill your power steering pump with fresh fluid. and check for any leaks. and before you install the hoses replace the o rings if there is any to make sure you have a good seal at your connections. then hook up your steering shaft to the new rack and check to see if you are still in alignment( steering wheel)after you hook up the tie rod ends and the new rack is mounted securely. double check your fluid level in the pump.you should get all the air out of the system, by cranking the engine and turn the steering wheel right and left all the way to the lock. ( or the stop) until you dont hear anymore noise from the system. it may take driving a little while before the noise is gone completely . Keep checking your pump fluid level while you are bleeding the air out of the system. and also keep your eyes on the areas where the hoses that you removed and replaced for any leaks that may be a problem.also when you install any fluid lines,always start them with care. make sure not to cross thread these lines. start them with your fingers first. then you should have the car alignment checked at a alignment shop, or a tire store. this is to make sure you have no alignment issues. and for a few days keep your fluid level checked.

Disconnect steering column down by brake pedals and turn wheel with steering disconnected.....if squeak is still there its in the upper steering column bearings...squirt silicon spray down the top tube [below the steering wheel] until it runs out thru the tube lower bearing.
P.S dont forget to reconnect the steering!!!

You just need the wheels. I have bought the upper rack wheels before, now I need the lowers. I have found a site selling them at 10.00 each. I am going to keep looking, I think I can do better, considering I need 4. I might just buy a new washer if I have to spend 40.00 plus shipping! I will post back if I find a better deal.

the clips come with new wheels, they should cost about $4 for four, I would replace all wheels on the lower rack

Did you connect the Pressure side and Return side P/S couplings on the Rack, Back to Front?
Did you refill the system and Purge the Air out of the Power Steer Lines with the Engine Running, and Sweeping the Steering from Right to Left, 2 or 3 times, at the same time?
Regards,DT

you can buy remanufactured at parts store or buy used from car-part.com. page with * is lowest cost.

It's a pretty big job for a novice.

here's 96 taurus steps with 3.8l engine. don't have 94. should be similar

Removal
SPECIAL SERVICE TOOL(S) REQUIRED Tool Number Description T94T-6000-AH Exhaust Connector Holder Tool T57L-500-B Bench Mounted Holding Fixture

1. Disconnect negative battery cable.
   

1. Position steering wheel one-half turn to right and lock wheel.
   

1. Position steering column boot out of the way. Remove pinch bolt retaining steering column intermediate shaft coupling to power steering short rack and separate.
   

1. Disconnect PCV vent tube and vacuum supply hose from clean air tube. Loosen two hose clamps retaining clean air tube and position out of the way.
   

1. Disconnect power steering auxiliary actuator and power steering pressure switch.
   

1. Remove two heat shield pushpin retainers from power steering hose bracket and remove heat shield.
   

1. Remove one retaining bolt from left turn pressure hose bracket.
   

1. Position drain pan under steering gear.
   

1. Remove power steering pressure and return hoses from fittings on power steering rack. Position both hoses out of the way. Disconnect rear HO2S connector at steering rack and position out of the way.
   

1. Partially raise vehicle.
   

1. Remove front wheel and tire assemblies.
   

1. Remove LH upper stabilizer bar link retaining nut and position link out of the way.
   

1. Loosen LH tie-rod jam nut. Remove cotter pin and tie-rod retaining nut at lower control arm. Using tie-rod end separator or equivalent, remove tie-rod from control arm and from steering gear.
   

1. Loosen RH tie-rod jam nut. Remove cotter pin and tie-rod retaining nut at lower control arm. Using tie-rod end separator or equivalent, remove tie-rod from control arm and from steering gear.
   

1. Raise vehicle.
   

1. Remove drain pan.
   

1. Remove two steering gear retaining nuts at front subframe.
   

1. Install Exhaust Connector Holder Tool T94T-6000-AH on flex tube.
   

1. Remove bolts, nuts, and gasket from where flex tube and converter Y-pipe connect. Separate tube from pipe.
   

1. Position Rotunda Power Train Lift 014-00765 or equivalent with wood blocks approximately 1016 mm (40 inches) in length (secured to lift) under subframe and raise.
   

1. Remove two rear subframe retaining bolts and lower subframe approximately 102 mm (4 inches).
   

1. Rotate power steering rack to clear bolts from subframe and remove assembly through LH wheel well.
   

1. Remove two bolts retaining power steering hose bracket to short rack and remove bracket.
   

1. Mount steering gear assembly in Bench Mounted Holding Fixture T57L-500-B.
   

1. Remove four clamps retaining bellows to steering gear and tie-rods. Remove bellows and power steering gear rack tube.
   

1. Position rack and pinion steering gear so several steering gear teeth are exposed. Hold steering gear with adjustable wrench on end teeth only, while loosening inner tie-rods. Remove tie-rods from steering rack. Remove steering rack from bench-mounted holding fixture.
   

Installation

1. Mount new steering gear assembly in Bench Mounted Holding Fixture T57L-500-B.
   

1. Position rack and pinion steering gear so several steering gear teeth are exposed. Hold steering gear with adjustable wrench on end teeth only, while tightening inner tie-rods. Tighten to 90-110 Nm (66-81 lb-ft).
   

1. Apply Steering Gear Grease C3AZ-19518-A meeting Ford specification ESB-M1C119-A to groove in connecting rods where tie-rod bellows clamp to front wheel spindle tie-rod and uniformly apply to inner diameter of bellows. Install bellows and gear rack tube onto short rack.
   

1. Install new inner and outer bellows clamps.
   

1. Remove steering gear from Bench Mounted Holding Fixture and place on bench.
   

1. Install power steering hose bracket and retaining bolts at top of steering gear. Tighten to 9-12 Nm (80-106 lb-in).
   

1. Install steering gear retaining bolts in steering gear housing and install short rack through LH wheel well.
   

1. Position steering rack and retaining bolts through subframe. Raise powertrain lift until rear subframe contacts body and install retaining bolts. Tighten to 135-195 Nm (100-144 lb-ft). Lower and remove powertrain lift from vehicle.
   

1. Install power steering short rack-to-subframe nuts. Tighten to 97-132 Nm (72-97 lb-ft).
   

1. Install new gasket, bolts and nuts at converter Y-pipe and flex tube. Tighten to 34-46 Nm (26-34 lb-ft).
   

1. Remove flex tube holder.
   

1. Partially lower vehicle.
   

1. Install LH jam nut and outer tie-rod to inner tie-rod. Install tie-rod to steering knuckle. Install retaining nut. Tighten to 47-63 Nm (35-46 lb-ft). Install new cotter pin.
   

1. Install LH stabilizer bar link and retaining nut. Tighten to 76.5-103.5 Nm (57-76 lb-ft).
   

1. Install RH jam nut and outer tie-rod to inner tie-rod. Install tie-rod to steering knuckle. Install retaining nut. Tighten to 47-63 Nm (35-46 lb-ft). Install new cotter pin.
   

1. Install tire and wheel assemblies. Tighten to 115-142 Nm (85-105 lb-ft).
   

1. Lower vehicle.
   

1. Remove old Teflon® O-rings from pressure and return hoses. Install new Teflon® O-rings on pressure and return hoses.
   

1. Install power steering pressure hose and return hose to fittings on power steering short rack. Tighten to 33-41 Nm (24-30 lb-ft).
   

1. Install one retaining bolt to left-turn pressure hose bracket. Tighten to 9-12 Nm (80-106 lb-in).
   

1. Connect rear HO2S connectors, power steering auxiliary actuator, and power steering pressure switch electrical connectors.
   

1. Position heat shield at power steering hose bracket and install pushpin retainers.
   

1. Install clean air tube, connect PCV vent tube and vacuum supply hose, and tighten hose clamps. Tighten to 2-3 Nm (18-27 lb-in).
   

1. Install steering column intermediate shaft coupling to power steering short rack and install pinch bolt. Tighten to 41-51 Nm (30-38 lb-ft). Position steering column boot over steering rack.
   

1. Fill and purge system.
   

1. Check operation.
   

1. Adjust only toe for alignment. Refer to Section 04-00 .
   

the rack and pinion the located between the two wheels and is also called the steering gear