OK, firstly make sure you are downloading the correct firmware for your R4i.
1. Download the latest firmware from the website shown on the front of the R4i card.
2. Back-up your games files and re-format the Micro SD and transfer the firmware.
3. Make sure you put your downloaded game files in a separate folder (I made a new folder called 'games' on the micro SD).
If this doesn't solve the problem then you may need to buy a new card compatible with the DSi XL (although the card you have should be fine)
I would recommend this site for downloading games:
www.games-engine.com
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