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I have a 240W electric scooter with 12V X 4 batteries of 20AH each. The battery current meter, headlamp, trafficator lights, horn etc work. Throttle does not produce motor rotation.All connections checked. Battery fully charged. Throttle twist does not rotate rrear wheel. Help. WEDS.

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Donna Angelo

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Make sure that the manual brake release/freewheel lever is enaged as if it is not, this will allow you to push the scooter, but will not engage the drive motors. It is usually located on the rear of the vehicle; check your owner's manual.
If this does not work, contact the manufacturer for additional troubleshooting.
Good luck!

Posted on Oct 25, 2010

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I have a Taotao electric scooter not a mobility scooter the scooter is fully charged the lights and horn work fine but when you turn the throttle nothing happens it makes a kind of clicking sound


Not familiar with your particular scooter - but I am well versed with electricity. The issue you're seeing is likely a result of a poor connection somewhere. The amount of power (current in amps) required to operate the horn or lights is a small fraction of that needed to run the motor.

You should trace larger sized wires/cables from the motor back as far as you can - ideally to the battery if possible. Remove, thoroughly clean and reconnect each of these cables under each terminal screw - one at a time. This way you'll know any unconnected cable goes on the only terminal that is removed.

At this point, you should have 100% good connections for all high current loads - including the motor and will probably be able to use the scooter. Placing the battery on a slow trickle charger overnight will help ensure that the battery is fully charged - not just enough to operate the horn or lights.

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Yes - Replace the horn assembly. It's getting voltage but not sounding.

No - Suspect that the wiring or the horn switch is faulty.

isolate the battery. Disassemble the grip Disconnect the wires to the horn. Set the meter to continuity test. Put the probes on the terminals of the horn switch. press the switch. Do you see the meter on the Multi-meter kick?

Yes - suspect the wiring between the switch and the horn assembly.

No - With the 12V side of the switch isolated from ground reconnect the battery. Switch the multi-meter to DC Volts. Connect the positive probe to the supply side of the switch wire and ground the negative side. Does the meter kick to 12Volts?

Yes - I don't know what is wrong. possibly an intermittent fault.

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4 batteries in parallel equal 480 a/h so if you pull 10 amps as an example it would last 48 hours. To measure current the amp meter would have to be in series with the total output of the four batteries. If you go between the batteries current is divided due to being in parallel Divide the total a/h by the current being drawn to work out the time frame .
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hi, right first of all, check the charger, check the fuse located in the charger if fitted, best way to test it is to try it on another scooter.

Now if youre sure the charger is working ok look at the charger socket is it a loose fitting if so wiggle it about gently, does the charger accept it charging ? is there a charging light on the scooter ? if so does it change colour when inserted , if not bad charger or charger fitting ? now if you have a multimeter , remove the seat and the cover under that , mind how you do this as it easily to hurt your back, show now you can see the batteries , check the leads to the batteries, have they come loose, now using the meter put a prode on a red terminal and the other lead on the other battery black terminal, now change terminal if no reading until you get about 20 to 25 volts , now inserted the battery charger , has the voltage changed or watch as it will start to rise , give it 20 minutes or so and if nothing changed , it pointing at your charger as having a fault ,even if the batteries are no good it will see show some output, now if the voltage measured on the batteries is lower than 18 Volts depending on scooter it will never move but the horn will still work as that requires only 12V.

Please leave feedback if this helps

Regards

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