At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.
No fuel to the rail. New pump,filter,control module over radiator(2).checked inertia switch. if wire to inertia switch is same color code as wire leaving ECM then no power leaves ECM when switch is activated. remember,2 new ECM,s. car has been sitting for about 4 years. Yes,new gas is in the tank. HELP! PLEASE!!!
Re: No fuel to the rail. New pump,filter,control module...
In the relay control module (ccrm) check pin # 18 for power also check pin # 5(fuel pump output ) IF power on 18 jump 18 and 5 for few sec ,if u hear fuel pump comes on then u problem is the pcm(COMPUTER)located on pass side kick panel $199.99 plus core (make sure is pre program from factory
Re: No fuel to the rail. New pump,filter,control module...
It helps if you tell what year,model, engine you are working on. Is power at the Inertia Switch? The power comes from the FUEL PUMP RELAY, the ECM only grounds the relay to turn it on. but not knowing what you are working on, thats all the info I have .
- If you need clarification, ask it in the comment box above.
- Better answers use proper spelling and grammar.
- Provide details, support with references or personal experience.
Tell us some more! Your answer needs to include more details to help people.You can't post answers that contain an email address.Please enter a valid email address.The email address entered is already associated to an account.Login to postPlease use English characters only.
Tip: The max point reward for answering a question is 15.
These switch's very rarely go bad . Check the voltage at both sides of the inertia switch . Don't BELIEVE anything without testing . Your Fusion has electronic returnless fuel system , a FPDM - fuel pump driver module control's the fuel pump .I'm looking at a fuel pump wiring diagram for your vehicle and it doesn't show a inertia switch anyway . Your best bet , have it towed to the dealer .
Ran a hot wire to what fuel pump or the control module ? Which of these is yours ?
Figure 9: Fuel Controls - Fuel Pump Controls (LY6)
Figure 10: Fuel Pump Flow Control Module (Except LY6) Does yours have fuel pump flow control module under the vehicle Fuel Pump Flow Control Module (except LY6)
Mounted to the left side of the frame assembly below the driver seat ?
Fuel Pump Flow Control Module (FPCM) - LMF
The fuel pump flow control module (FPCM) is a serviceable GMLAN module. The FPCM receives the desired fuel pressure message from the engine control module (ECM) and controls the fuel pump located within the fuel tank to achieve the desired fuel pressure. The FPCM sends a 25 KHZ PWM signal to the fuel pump, and pump speed is changed by varying the duty cycle of this signal. Maximum current supplied to the fuel pump is 15 amps. A liquid fuel pressure sensor provides fuel pressure feedback to the FPCM.
Electronic Returnless Fuel System (ERFS) - LMF
The electronic returnless fuel system is a microprocessor controlled fuel delivery system which transports fuel from the tank to the fuel rails. It functions as an electronic replacement for a traditional, mechanical fuel pressure regulator. A pressure vent valve within the fuel tank provides an added measure of fuel pump flow control module (FPCM). Desired fuel pressure is commanded by the engine control module (ECM), and transmitted to the FPCM via a GMLAN serial data message. A liquid fuel pressure sensor provides the feedback the FPCM requires for Closed Loop fuel pressure control.
If your vehicle has this system check it for DTC'S - diagnostic trouble codes . Will take guess work out of it .
DTC P0191: Fuel Rail Pressure (FRP) Sensor Performance
DTC P0192: Fuel Rail Pressure (FRP) Sensor Circuit Low Voltage
DTC P0193: Fuel Rail Pressure (FRP) Sensor Circuit High Voltage
DTC P0230: Fuel Pump Relay Control Circuit
DTC P0231: Fuel Pump Control Circuit Low Voltage
DTC P0232: Fuel Pump Control Circuit High Voltage
DTC P023F: Fuel Pump Control Circuit
The engine control module (ECM) supplies voltage to the fuel pump flow control module (FPCM) when the ECM detects that the ignition is on. The voltage from the ECM to the FPCM remains active for 2 seconds, unless the engine is in crank or run. While this voltage is being received, the FPCM supplies a varying voltage to the fuel tank pump module in order to maintain the desired fuel rail pressure.
DTC P025A: Fuel Pump Control Module Enable Circuit . Ford Electronic Returnless Fuel System Diagnosis Part 1 this for ford but the GM system works the same . You'll need a wiring diagram so you know what wires are what . Free wiring diagrams http://www.bbbind.com/free_tsb.html
By fuel reset do you mean inertia fuel cut off switch ? Why did you change the fuel pump ? Are you aware of the fuel pump driver module ! Your vehicle has a electronic returnless fuel system . It is computer controlled , has a fuel rail pressure an temp. sensor .
The FRPT sensor measures the pressure and temperature of the fuel in the fuel rail and sends these signals to the PCM. The sensor uses the intake manifold vacuum as a reference to determine the pressure difference between the fuel rail and the intake manifold. The relationship between fuel pressure and fuel temperature is used to determine the possible presence of fuel vapor in the fuel rail. Both pressure and temperature signals are used to control the speed of the fuel pump. The speed of the fuel pump sustains fuel rail pressure which preserves fuel in its liquid state. The dynamic range of the fuel injectors increase because of the higher rail pressure, which allows the injector pulse width to decrease.
Inertia Fuel Shutoff (IFS) Switch
The IFS switch is used in conjunction with the electric fuel pump. The purpose of the IFS switch is to shutoff the fuel pump if a collision occurs. It consists of a steel ball held in place by a magnet. When a sharp impact occurs, the ball breaks loose from the magnet, rolls up a conical ramp and strikes a target plate which opens the electrical contacts of the switch and shuts off the electric fuel pump. Once the switch is open, it must be manually reset before restarting the vehicle. Refer to the Owner's Literature for the location of the IFS.
The FPDM receives a duty cycle signal from the PCM and controls the fuel pump operation in relation to this duty cycle. This results in variable speed fuel pump operation. The FPDM sends diagnostic information to the PCM on the fuel pump monitor circuit. For additional information on Fuel Pump Control and the Fuel Pump Monitor, refer to Fuel Systems in this section.
Electronic Returnless Fuel System (ERFS)
The electronic returnless fuel system consists of a fuel tank with reservoir, the fuel pump, the fuel rail pressure (FRP) or fuel rail pressure temperature (FRPT) sensor, the fuel filter, the fuel supply line, the fuel rail temperature (FRT) sensor, the fuel rail, the fuel injectors, and a Schrader valve/pressure test point. For additional information on the fuel system components, refer to Engine Control Components in this section. Operation of the system is as follows:
The fuel delivery system is enabled during crank or running mode once the PCM receives a crankshaft position (CKP) sensor signal.
The fuel pump logic is defined in the fuel system control strategy and is executed by the PCM.
The PCM commands a duty cycle to the fuel pump driver module (FPDM).
The FPDM modulates the voltage to the fuel pump (FP) required to achieve the correct fuel pressure. Voltage for the fuel pump is supplied by the power relay or FPDM power supply relay. For additional information refer to Fuel Pump Control and Fuel Pump Monitor.
The fuel rail pressure (FRP) sensor provides the PCM with the current fuel rail pressure. The PCM uses this information to vary the duty cycle output to the FPDM to compensate for varying loads.
The fuel rail temperature (FRT) sensor measures the current fuel temperatures in the fuel rail. This information is used to vary the fuel pressure and avoid fuel system vaporization.
The fuel injector is a solenoid-operated valve that meters the fuel flow to each combustion cylinder. The fuel injector is opened and closed a constant number of times per crankshaft revolution. The amount of fuel is controlled by the length of time the fuel injector is held open. The injector is normally closed and is operated by 12-volt VPWR from the power relay. The ground signal is controlled by the PCM.
A pressure test point valve (Schrader valve) is located on the fuel rail and is used to measure the fuel injector supply pressure for diagnostic procedures and repairs. On vehicles not equipped with a Schrader valve, use the Rotunda Fuel Pressure Test Kit 134-R0087 or equivalent.
There are 3 filtering or screening devices in the fuel delivery system. The intake sock is a fine, nylon mesh screen mounted on the intake side of the fuel pump. There is a fuel filter screen located at the fuel rail side of the fuel injector. The fuel filter assembly is located between the fuel pump and the pressure test point/Schrader valve.
The fuel pump (FP) module is a device that contains the fuel pump and the fuel sender assembly. The fuel pump is located inside the reservoir and supplies fuel through the fuel pump module manifold to the engine and the fuel pump module jet pump.
The inertia fuel shut-off (IFS) switch is used to de-energize the fuel delivery secondary circuit in the event of a collision. The IFS switch is a safety device that should only be reset after a thorough inspection of the vehicle following a collision.
Go to you tube , there are videos how this system works an to test it .
You have a fuel pu,p driver module that gets the power from the inertia switch and the power for the fuel pump comes from that module. I would start by checking for a wiring problem. Below is a picture of where that module is located. At the plug of the module you want to make sure you have good continuity from the pink and black wire at the module to the inertia switch. Then you will want to make sure you have continuity from the fuel pump to the module in the brown and pink wire. That should be the power source to the fuel pump. One other thing to keep in mind and that is the PCM controls ground to the fuel pump so this may be an issue. Try that first to see if you have a wiring problem. If you have power from the inertia to the module but no power coming out of it to the fuel pump this may be your problem. Hope I was able to help...
Are you getting battery power and ground at the fuel pump connector? (This should have been checked BEFORE replacing the pump)
Other things to check:
1. Fuel Pump relay in the Engine Compartment Fuse Block
2. The relay is powered (Secondary -or- "fuel pump side") by Fuse 0 in the Engine Compartment Fuse Block.
3. The relay Primary -or- "control" side is powered by Pin 37 RED wire at the PCM
4. The relay Primary control (or ground circuit) is operated by Pin 22 LIGHT BLUE/ORANGE wire at the PCM
5. The Inertia Fuel Shut-off Switch located between the fuel pump relay and the fuel pump may need to be reset. The switch is located behind the right kick panel. The DARK GREEN/YELLOW wire at the switch is the feed from the fuel pump relay. The other wire goes to the fuel pump. Some units have the DARK GREEN/YELLOW wire going in and the wire going out can also be DARK GREEN/YELLOW, or PINK, or ORANGE - the wiring diagram for your vehicle does not specify the color of the wire that actually goes to the fuel pump itself.)
6. If none of the above produce any results, make sure that your ground wire at the fuel pump has good continuity to ground. It usually screws to the left frame rail near the fuel tank.
Any of these components (including the PCM) or their connecting wires could be the cause of your problem.
You sure the ground wires all reconnected? Check for power at the inertia switch. If it has power,the pump may be bad. Power to the Inertia switch comes through the FP relay, from the fuse. The relay is in a box called the CCRM (constant control relay module) Power from the relay to the switch is Dark Green/ Yellow wire.lF that wire has no power in the crank mode, then I think the CCRM is bad. The CCRM is located behind the coolant reservoir on a bracket. The ground for the CCRM is right front of engine compartment G103, dont really have a picture to tell you where exactly to look. Thanks for the detailed story, a lot of people write " it wont run, whats wrong"
very strange and rare problem. something is keping the injectors open instead of pulsing them. The command to ground the injectors comes from the PCM, Powertrain Control Module. It may be a good idea to pick up a used one from a salvage yard. car-part.com is a good place to look. You will need the info off your module to match up.
Do you have 2.0L SPI engine or 2.0L Zetec engine?
Look on the page with the * to find the lowest price part.
aso, check for shorted wire going to injectors
---------------------------------------------
Mechanical Returnless Fuel System
The fuel system consists of a fuel tank with reservoir, fuel pump, fuel pressure regulator, fuel filter, fuel supply line, fuel rail, fuel rail pulse damper, fuel injectors, and schrader/pressure test point. Operation of the system is as follows (Figure 62):
The fuel delivery system is enabled during crank or running mode once the PCM receives a crankshaft position (CKP) sensor signal.
The fuel pump logic is defined in the fuel system control strategy and is executed by the PCM.
The PCM grounds the fuel pump relay, which provides VPWR to the fuel pump.
The inertia fuel shut-off (IFS) switch is used to de-energize the fuel delivery secondary circuit in the event of collision. The IFS switch is a safety device that should only be reset after a thorough inspection of the vehicle (following a collision).
A pressure test point valve (schrader valve) is located on the fuel rail. This is used to measure fuel injector supply pressure for diagnostic procedures and repairs. ON VEHICLES NOT EQUIPPED WITH A SCHRADER VALVE, USE ROTUNDA FUEL PRESSURE TEST KIT #134—R0087 OR EQUIVALENT.
Located on the fuel rail is a pulse damper. The pulse damper reduces fuel system noise caused by the pulsing of the fuel injectors. The vacuum port located on the damper is connected to manifold vacuum to avoid fuel spillage in the event the pulse damper diaphragm were to rupture (the pulse damper should not be confused with a fuel pressure regulator).
The fuel injector is a solenoid-operated valve that meters the fuel flow to each combustion cylinder. The fuel injector is opened and closed a constant number of times per crankshaft revolution. The amount of fuel is controlled by the length of time the fuel injector is held open. The injector is normally closed and is operated by 12 volt VPWR from the power relay. The ground signal is controlled by the PCM.
There are three filtering or screening devices in the fuel delivery system. The intake sock is a fine, nylon mesh screen mounted on the intake side of the fuel pump. There is a fuel filter screen located at the fuel rail side of the fuel injector. The fuel filter assembly is located between the fuel pump and the pressure test point/schrader valve.
The fuel pump (FP) module contains the fuel pump, fuel pressure regulator and the fuel sender assembly. The fuel pressure regulator is attached to the fuel pump in the fuel pump module located in the fuel tank. It regulates fuel pressure supplied to the fuel injectors. The fuel pressure regulator is a diaphragm-operated relief valve. Fuel pressure is established by a spring preload applied to the diaphragm. Excess fuel is bypassed through the regulator and returned to the fuel tank.
Figure 62: Fuel System—Mechanical Returnless
Electronic Returnless Fuel System
The fuel system consists of a fuel tank with reservoir, fuel pump, fuel rail pressure sensor, fuel filter, fuel supply line, engine fuel temperature sensor, fuel rail, fuel injectors, and schrader/pressure test point. Operation of the system is as follows (Figure 63) and (Figure 64):
The fuel delivery system is enabled during crank or running mode once the PCM receives a crankshaft position (CKP) sensor signal.
The fuel pump logic is defined in the fuel system control strategy and is executed by the PCM.
The PCM commands a duty cycle to the fuel pump driver module (FPDM).
The fuel pump driver module modulates the voltage to the fuel pump (FP) to achieve the proper fuel pressure. Voltage for the fuel pump is supplied by the power relay or FPDM power supply relay. (For additional information on FPDM operation, refer to PCM Outputs—Fuel Pump and PCM Inputs—FPM.)
The fuel rail pressure (FRP) sensor provides the PCM with the current fuel rail pressure. The PCM uses this information to vary the duty cycle output to the FPDM to compensate for varying loads.
The engine fuel temperature (EFT) sensor measures current fuel temperatures in the fuel rail. This information is used to vary the fuel pressure and avoid fuel system vaporization.
The fuel injector is a solenoid-operated valve that meters the fuel flow to each combustion cylinder. The fuel injector is opened and closed a constant number of times per crankshaft revolution. The amount of fuel is controlled by the length of time the fuel injector is held open. The injector is normally closed and is operated by 12 volt VPWR from the power relay. The ground signal is controlled by the PCM.
A pressure test point valve (schrader valve) is located on the fuel rail. This is used to measure fuel injector supply pressure for diagnostic procedures and repairs. ON VEHICLES NOT EQUIPPED WITH A SCHRADER VALVE, USE ROTUNDA FUEL PRESSURE TEST KIT #134—R0087 OR EQUIVALENT.
There are three filtering or screening devices in the fuel delivery system. The intake sock is a fine, nylon mesh screen mounted on the intake side of the fuel pump. There is a fuel filter screen located at the fuel rail side of the fuel injector. The fuel filter assembly is located between the fuel pump and the pressure test point/schrader valve.
The fuel pump (FP) module is a device that contains the fuel pump and the fuel sender assembly. The fuel pump is located inside the reservoir and supplies fuel through the fuel pump module manifold to the engine and the fuel pump module jet pump.
The inertia fuel shut-off (IFS) switch is used to de-energize the fuel delivery secondary circuit in the event of a collision. The IFS switch is a safety device that should only be reset after a thorough inspection of the vehicle (following a collision
×