Not so fast with the screwing part. Go to a music store, buy the G string wire(008)gauge- at least 41 inches long- for a guitar.
If you have a digital camera make a video/pics history of your dis-assembly steps.
Remove the ozone eliminator-by pulling it off the tower.
Start with the base 4 screws, followed by the 2 collar screws at the base.
NOTICE that there is a space between the two halves at the bottom. I paid NO attention to this space-boy did I ever try to snugly close that one before I looked at another one to see that this separation is there for a reason.
Next: remove the "TINY"12 screws - 6 on the front/back side of the units ribs-look for these.
Take pics of each step. You will be happy you did this.
Store all of these diff. screws in separate jars.
Open the unit now like a wallet. Notice that the sloped top control button/light module can now be removed. See those 2 black square plastic covers-they hide a spring and an upside down W shaped wire holder. The broken wire can now be removed. If you are lucky, you may be able to to twist your new wire-after pushing it through the cleaning bead -with the one going down to the bottom module. Mine was too brittle and broke apart as soon as I touched it.
Remember: The 2 wires you see are just one 41 inch long 008 gauge guitar string.
They thread through a signal contact bracket at the bottom of the unit that is activated by the breaking of the wire to turn the unit OFF. Getting to this bracket is somewhat difficult and requires patience. Take a lot of pics to be able to reassemble the S 1637. I pulled the 41 inch long string under this signal bracket, evened off the ends, moved the top module down 2 inches and twisted the ends around the W shaped bracket that compresses the spring.
Honestly, I had to adjust the spring two times because I left off the cleaning bead. Now just reverse the steps and you got your unit working. The new string seems to push a lot more air.
Before you replace all of the screws, fold the unit together, insert the blades , put 2 sets of veggy rubber bands around the top and bottom and plug in/turn it on. Mine works now better than new. Did I mention that I had to do 2. The second was done in 2 hours.
Good luck.
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So how exactly are the wires connected inside the unit? How do I take the unit apart? Same problem as above - one of the wires that has the bead on it broke.
Will it work without that wire? If so, is it a hazard to run it on one wire?
-Joshua
broken wire
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