2001 Dodge Durango Logo
Posted on Jun 25, 2010
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I cant figure out how to assemble the back brake shoes and springs back together

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  • Expert 165 Answers
  • Posted on Jun 25, 2010
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Maybe to late for this but if you do one side at a time just look at the other side for how they go together. Also the short shoe goes toward the front long toward the back.
1. Clean and inspect individual brake components.
2. Lubricate anchor pin an brake show contact pads on support plate with high temperature grease or
Lubriplate. See Fig. 41 .
3. Lubricate adjuster screw socket, nut, button, and screw thread surfaces with grease or Lubriplate.
4. Install the parking brake cable to the parking brake lever.
5. Install parking brake lever to the secondary shoe and install retaining clip.
6. Install primary shoe on support plate. Secure shoe with new spring retainers and pin.
7. Install spring on parking brake strut and engage strut in primary.
8. Install secondary shoe on support plate. See Fig. 42 . Insert strut in shoe and guide shoe onto anchor pin.
Temporarily secure shoe with restraining pin.
9. Install anchor plate and adjuster cable eyelet on support plate anchor pin.
10. Install cable guide in secondary shoe and position cable in guide.
CAUTION: Be sure the adjuster screws are installed on the correct brake unit. The adjuster screws are marked
"L" (left) or "R" (right) for identification
11. Assemble adjuster screw. See Fig. 43 . Then install adjuster screw between the brake shoes.
12. Install adjuster lever and spring, and connect adjuster cable to lever.
13. Install secondary shoe retainers and spring.
14. Install shoe spring. Connect spring to secondary shoe first, then to primary shoe.
15. Verify adjuster operation. Pull adjuster cable upward, cable should lift and rotate star wheel. Be sure
adjuster lever properly engages star wheel teeth.
16. Adjust brake shoes. See REAR BRAKE SHOES under ADJUSTMENTS.
17. Install wheel and tire assembly. See TORQUE SPECIFICATIONS


i cant figure out how to assemble the back brake - 8e04423.png

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1994 chevy 1/2 ton with 10 inch drum brakes that I cant figure out how auto adjustor works and where spring hooks

there is a lever attached to a shoe that activates on the notched wheel of the adjuster bar. The same notched wheel that is used to adjust the brakes through the back or drum. When the shoes moves from the braking action the spring pulls the lever and turns the notched wheel. this is repeated every time the brakes are applied until there is a position where the lever cannot get into the next notch.Any drum brake set up with automatic brake adjustment will look the same so any chev manual will show how to put it together.
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Rear brakes

Removal
1.Remove rear wheel and tire assembly from vehicle.

2.Remove rear brake drums from hub and bearing assemblies after loosening the two brake drum screws.
bj6c017a.gif
3.Be sure that the parking brake pedal is in the release(most upward) position.

4.Completely loosen square nut of the rear parking brake cable. Then create slack in the rear parking brake cables.
bj6c017b.gif
5.Remove adjuster spring from adjust lever and brake shoe.
bj6c017c.gif
6.Remove adjust lever and turn the adjusting wheel of adjuster assembly to the direction of the arrow as shown.
bj6c017d.gif
7.Remove the strut spring and the lower retracting spring from the brake shoe.
bj6c017e.gif
8.Remove the upper return spring from the brake shoe.
bj6c017f.gif
9.Remove brake back plate hold down spring and pin from the leading brake shoe assembly.

10.Remove the leading brake shoe. Then remove the adjuster assembly, strut and anchor spring from the trailing brake shoe.
bj6c017g.gif
11.Remove the trailing brake shoe from the brake back plate after removing hold down spring and pin.
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12.Remove the trailing brake shoe from the rear parking cable.
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13.Remove parking pivot lever from the leading brake shoe.
bj6c017j.gif
Replacement
1.Lubricate the eight shoe contact areas on the back plate and anchor.
bj6c017n.gif
2.Install the trailing brake shoe to the rear parking cable.

3.Install trailing brake shoe on brake back plate and install the trailing brake shoe hold down spring and pin on the brake shoe.

4.Tighten the square nut of rear parking cable.

5.Install the anchor spring then install adjuster assembly, and strut.

6.Install leading brake shoe on brake back plate.
bj6c017o.gif
7.Install the brake shoe upper return spring, strut spring and the lower retracting spring to the brake shoe.

8.Properly rotate the adjusting wheel of adjuster assembly to the direction of the arrow in as shown.
bj6c017d.gif
9.Install the adjuster spring on the adjust lever and leading brake shoe assembly.

10.Install the leading brake shoe hold down spring and pin on the brake shoe.
bj6c017q.gif
11.Adjust brake shoes assemblies so as not to interfere with brake drum installation.

12.Install the rear brake drums on the hubs.

13.Check and adjust whether the pedal stroke in the specification.(Refer to section BR Gr./On-vehicle service/Pedal stroke of parking brake)

14.Install wheel and tire.

15.Push the parking brake pedal to the floor once and release pedal. This will automatically remove the slack from and correctly adjust the parking brake cables.

16.Test the vehiche on the road. The adjust will continue the brake adjustment during the road test of vehicle.

Inspection
1.Inspect the disassembled parts for wear, rust or damage.

2.Measure the thickness of brake shoe lining.
Standard : 0.17 in (4.5 mm)
Minimum : 0.04 in (1 mm)

3.If the shoe lining is less than minimum or shows signs of uneven wear, replace new one.
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4.Measure the inside diameter of the brake drum.
Standard : 10 in (254 mm)
Maximum : 10.07 in (256 mm)
bj6c017l.gif
5.If the inside diameter of the brake drum is more than maximum or shows signs of uneven wear, replace new one.

6.Inspect the lining and drum for proper contact. If the contact condition is improper, repair it with a grinder or replace the brake shoe assembly.
bj6c017m.gif
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1answer

Instructions and diagram,to remove and replace rear drum brakes

1984 Ford Tempo - Rear Drum brake drum/shoes
REMOVAL & INSTALLATION


See Figures below instructions

1. Raise and safely support the vehicle with jackstands.

2. Remove the wheel, tire, hub and finally, the drum assembly.

3. Using a spring removal tool, remove the horizontal securing spring at the top first of the assembly.

4. Pull the adjuster locking plate away from the shoes.

5. Remove the lower horizontal securing spring.

6. Unfasten one of the 2 shoe hold-down springs and remove the pin.

7. Remove the brake adjuster.

8. Remove the remaining hold down spring and clip.

9. Lift the brake shoes assembly off the backing plate and wheel cylinder assembly. Be careful not to bend adjusting lever during the removal process.

10. Remove the parking brake cable from the parking brake lever.

11. Remove the horseshoe retaining clip and spring washer and slide the lever off the parking brake lever pin on the trailing shoe.



To install:

12. Apply a light coating of high temperature grease at the points where the brake shoes contact the backing plate.

13. Apply a light coating of lubricant to the adjuster screw threads and the socket end of the adjusting screw. Turn the adjusting screw into the adjusting pivot nut to the limit of the threads and then back-off 1 / 2 turn.

14. Assemble the parking brake lever to the trailing shoe by installing the spring washer and a new horseshoe retaining clip. Crimp the clip until it retains the lever to the shoe securely.

15. Attach the parking brake cable to the parking brake lever.

16. Attach the lower retracting spring to the leading and trailing shoe assemblies and install to backing plate. It will be necessary to stretch the retracting spring as the shoes are installed downward over the anchor plate to inside of shoe retaining plate.

17. Install the adjuster screw assembly between the leading shoe slot and the slot in the trailing shoe and parking brake lever. The adjuster socket end slot must fit into the trailing shoe and parking brake lever.



The adjuster socket blade is marked R or L for the right or left brake assemblies. The R or L adjuster blade must be installed with the letter R or L in the upright position, facing the wheel cylinder, on the correct side to ensure that the deeper of the 2 slots in the adjuster sockets fits into the parking brake lever.

18. Assemble the adjuster lever in the groove located in the parking brake lever pin and into the slot of the adjuster socket that fits into the trailing shoe web.

19. Attach the upper retracting spring to the leading shoe slot. Using a suitable spring tool, stretch the other end of the spring into the notch on the adjuster lever. If the adjuster lever does not contact the star wheel after installing the spring, it is possible that the adjuster socket is installed incorrectly.

20. Inspect your work to make sure it is correct.

21. Install the hub/drum and wheel/tire assemblies and adjust the wheel bearings.

22. Lower the vehicle and check brake operation.


archaeology_43.jpg

Fig.1 Exploded View of Rear Brakes - 1984 Ford Tempo

archaeology_44.jpg

Fig 2. Remove the brake shoe upper retaining spring with a suitable removal tool.


archaeology_45.jpg
Fig.3 Removed retaining spring - note spring direction.

archaeology_46.jpg

Fig.4 Remove the adjuster lock plate. Note the direction of the tab.

archaeology_47.jpg

Fig.5 Remove the lower retaining spring.

archaeology_48.jpg

Fig.6 Remove the Hold Down Spring - note brake spring tool used.

archaeology_49.jpg

Fig.7 remove the shoe adjuster. Note direction of the adjuster spline.

archaeology_50.jpg

Fig.8 Remove the hand brake cable.

archaeology_51.jpg

Fig.9 Remove the final brake shoe.

archaeology_52.jpg

Fig.10 All removed parts in order and properly oriented for re-assembly.
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1answer

Remove replace rear brakes on ford t bird 1996

1989-97 Vehicles Drum Brakes (Let me know if you need the Disc Brake Instructions)

  1. Raise and safely support the vehicle.
  2. Remove the rear wheel and tire assemblies, then remove the brake drum.





    Fig. 4: View of the drum brake assembly with the drum removed
    88189p14.jpg





    Fig. 5: Use a commercially available brake spray to clean the
    components before removal
    88189p15.jpg


  3. Install Brake Cylinder Clamp D81L-1103-B or equivalent, over the ends of the
    rear wheel cylinder.
  4. Disconnect the parking brake cable from the parking brake lever.





    Fig. 6: Detach the parking brake cable and conduit from the
    parking brake lever
    88189g31.gif


  5. Remove the 2 brake shoe hold-down retainers, springs and pins.
  6. Spread the brake shoes over the piston shoe guide slots. Lift the brake
    shoes, springs and adjuster off the backing plate as an assembly. Be careful not
    to bend the adjusting lever.





    Fig. 7: Lift the brake shoes, springs and adjuster off the
    backing plate as an assembly
    88189p16.jpg


  7. Remove the adjuster spring. To separate the shoes, remove the retracting
    springs.
  8. Remove the parking brake lever retaining clip and spring washer. Remove the
    lever from the pin.





    Fig. 8: Drum brake components - 1995 vehicle shown
    88189g32.gif






    Fig. 9: Exploded view of the drum brake components, removed
    from the vehicle
    88189p17.jpg
    To install:

  9. Apply a light coating of caliper slide grease to the backing plate brake
    shoe contact areas.
  10. Apply a light coat of lubricant to the threaded areas of the adjuster screw
    and socket. Assemble the brake adjuster with the stainless steel washer. Turn
    the socket all the way down on the screw, then back off 1?2 turn.
  11. Install the parking brake lever to the trailing shoe with the spring washer
    and a new retaining clip. Crimp the clip to securely retain the lever.
  12. Position the trailing shoe on the backing plate and attach the parking brake
    cable. Position the leading shoe on the backing plate and attach the lower
    retracting spring to the brake shoes.
  13. Install the adjuster assembly to the slots in the brake shoes. The socket
    end must fit into the wider slot in the leading shoe. The slot in the adjuster
    nut must fit into the slots in the trailing shoe and parking brake lever.





    Fig. 10: Install the adjuster assembly in the slots in the
    brake shoes
    88189g33.gif



  14. Install the adjuster lever on the pin on the leading shoe and to the slot in
    the adjuster socket.
  15. Install the upper retracting spring in the slot on the trailing shoe and the
    slot in the adjuster lever. The adjuster lever should contact the star and
    adjuster assembly.
  16. Install the brake shoe anchor pins, springs and retainers. Remove the brake
    cylinder clamp tool
  17. Install the brake drum, wheel and tire assemblies and lower the vehicle.
  18. Apply the brakes several times while backing up the vehicle. After each
    stop, the vehicle must be moved forward.

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1answer

How to installing brake shoes on back ?

First you have to compress the parking brake cable spring and attach the parking brake lever.
Clean and lubricate the brake backing plate.
Use silicon Brake Caliper Grease and Dielectric Compound.
Then,
install the rear brake shoes and linings:
1) position the rear brake shoes and linings
2) position the parking brake lever
3) install the brake shoe hold-down spring pins and the brake shoe hold-down springs.

Install the parking brake strut
1. install the parkig brake link spring on the parking brake strut
2. install the parking brake strut
3. Install the brake shoe anchor ping guide plate.

Install the short brake shoe retracting spring
1. Place the brake shoe adjusting lever cable over the anchor pin, with crimped side in
2. Install the short brake shoe retracting spring

Note: Make sure the brake shoe adjusting lever cable is positioned in the cable guide groove

Install the long brake shoe retracting
1. install the cable guide
2. position the brake shoe adjusting lever cable in the cable guide groove
3. install the long brake shoe retracting spring

Note: to prevent incorrect installation, teh socket of each brake adjuster screw is stamped R or L

Assemble the brake adjuster screw assembly.
1. apply silicone brake caliper grease and dielectric compound
2. install the brake adjuster screw into the brake show adjusting screw nut to the end of the threads and then loosen one half turn
3. install the brake shoe adjusting screw socket on the brake shoe adjusting screw nut.

Install the brake adjuster screw assembly
1. Position the brake adjuster screw assembly
2. Install the brake shoe adjusting screw spring
3. Position the brake shoe adjusting lever cable
4. Position the adjusting lever return spring and the brake shoe adjusting lever
5. Hook the brake shoe adjusting lever cable to the brake shoe adjusting lever.

Test the operation of the automatic self-adjuster
1. Pull the brake shoe adjusting lever cable and check that the brake shoe adjusting lever rotates the brake shoe adjuster assembly
2. Release the brake shoe adjusting lever cable and check that the brake shoe adjusting lever advances to the next notch on the brake shoe adjusting screw nut.

Adjust the brakes.

Install the brake drum.

Thats it
2helpful
1answer

Picture or directions for repairing rear drum brake

Brake Shoes Removal & Installation Duo-Servo Type To Remove:
  1. Raise the vehicle and support it safely.
  2. Remove the tire and wheel assembly.
  3. Remove the brake drums.
  4. Using a brake tool, remove the shoe return springs.
  5. Remove the shoe guide.
  6. Remove the hold-down springs and pins.
  7. Remove the actuator lever and pivot.
  8. Remove the lever return spring.
  9. Remove the actuator link, parking brake strut, spring retaining ring.
  10. Remove the parking brake lever and washer.
  11. Remove the shoe assemblies.
  12. Remove the adjuster screw and spring from the shoe assembly.
To Install:
  1. Use brake cleaning fluid to remove dirt from the brake drum. Check the drums for scoring, cracks and for out-of-round; service the drums as necessary.
  2. Check the wheel cylinders by carefully pulling the lower edges of the wheel cylinder boots away from the cylinders. If there is excessive leakage, the inside of the cylinder will drip fluid; repair or replace as necessary.
  3. Check the flange plate, which is located around the axle, for leakage of differential lubricant.
  4. Lightly lubricate the parking brake cable, parking brake lever where it enters the shoe and the backing plate-to-shoe contact points. Use high temperature, waterproof, grease or special brake lube.
  5. Install the parking brake lever into the secondary shoe with the attaching bolt, spring washer, lockwasher, and nut. It is important that the lever move freely before the shoe is attached. Move the assembly and check for proper action.
  6. Lubricate the adjusting screw and make sure it works freely.
  7. Connect the adjuster screw and spring to the bottom portion of both shoes. Ensure the spring does not interfere with the adjuster rotation when installed. The primary (smaller shoe pad area) to the front and secondary shoe (larger shoe pad area) to the rear of the vehicle.
  8. Install the shoe assembly. Ensuring the shoe webs are positioned correctly against the wheel cylinder.
  9. Install the parking brake cable.
  10. Secure the primary shoes with the hold-down pin and spring.
  11. Install the parking brake strut and the strut spring.
  12. Install the actuator lever and pivot, securing the assembly with the hold-down pin and spring. Install the actuator link and spring.
  13. Install the return springs.
  14. Check the operation of the self-adjusting mechanism by moving the actuating lever by hand.
  15. Adjust the brakes and install the drum.
  16. Adjust the parking brake.
  17. Install the tire and wheel assembly.
  18. Lower the vehicle.
Leading-Trailing Type To Remove:
  1. Raise the vehicle and support it safely.
  2. Remove the tire and wheel assembly.
  3. Remove the brake drums.
  4. Raise the lever arm of the actuator until the upper end is clear of the slot in the adjuster screw.
  5. Slide the actuator off the adjuster pin. Disconnect the actuator spring from the shoe.
  6. Remove the hold-down spring assemblies and pins.
  7. Pull the bottom ends of the shoes apart and lift the lower return spring over the anchor plate. Allow the shoe ends to come together and remove the spring.
  8. Remove the shoe assembly, along with the upper return spring and the adjusting screw assembly.
  9. Remove the upper return spring and the adjusting screw assembly from the shoes.
  10. Remove the retaining ring, pin, spring washer, and parking brake lever.
Typical rear drum brake assembly (Leading/Trailing type) 93026g52.gif

To Install:
  1. Clean adjuster wheel and the backing plates with a suitable cleaner. Lubricate the backing plate contact points, levers and adjuster with a suitable lubricant.
  2. Assemble the parking lever, spring washer (concave side facing the brake lever), pin, and retaining ring onto the rearward shoe.
  3. Install the adjuster pin in the forward shoe with the pin projecting 0.276 in. (7mm) from the side of the shoe web where the adjuster actuator is installed.
  4. With the brake shoes resting on a flat surface (the shoe with the parking lever to the rear of the vehicle), install the upper return spring.
  5. Install the adjuster screw assembly with the spring clip facing the backing plate.
  6. Place the shoes in position on the backing plate. Do not place the lower shoe webs under the anchor plate.
  7. Install the lower return spring, spread the bottom of the shoes and position the shoe against the backing plate.
  8. Install the hold-down pins and spring assemblies.
  9. Install the adjuster actuator over the end of the adjuster pin so the top leg engages the notch in the adjuster screw.
  10. Install the actuator spring, being careful not to over-stretch it more than 3.27 in. (83mm).
  11. Install the parking brake cable to the lever.
  12. Adjust the parking brake if the shoes will not totally retract.
  13. Install the drum, tire and wheel assembly. Adjust the rear brakes and lower the vehicle.
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1answer

Remove and replace rear brake shoes on 2004 honda accord

Brake Shoes Removal & Installation To Remove:
  1. Raise and safely support rear of vehicle.
  2. Remove rear wheel assemblies.
  3. Release parking brake.
  4. Remove brake drum.
Rear brake shoe assembly


6c57c70.gif
  1. Using an appropriate brake spring tool, unhook upper return spring from rearward brake shoe.
  2. Push retainer springs IN and turn to remove tension pins.
  3. Lower brake shoe assembly and remove lower return spring.
  4. Remove brake shoe assembly from back plate.
  5. Disconnect parking brake cable from lever and remove brake shoe.
  6. Remove parking brake lever from brake shoe.

To Install:

d36458c.gif
  1. Install parking brake lever to rearward brake shoe.
  2. Secure lever to brake show with a NEW U-clip.
  3. Pinch U-clip closed.
  4. Connect parking brake cable to rearward brake shoe.
  5. Install self-adjuster lever spring on front brake shoe.
  6. Assemble clevises, adjuster bolt and upper and lower return springs.
  7. Apply a light coat of grease (Molykote 44MA or equivalent) to sliding surfaces.
  8. Install brake shoe assembly onto back plate.
  9. Install tension springs.
  10. Using an appropriate brake spring tool, unhook upper return spring to rearward brake shoe.
  11. Install brake drum.
  12. Install rear wheel assembly.
  13. Lower vehicle.
  14. Adjust self-adjusting brakes by pressing brake pedal several times.
2helpful
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2answers

Changing rear drum brakes ona 1999 chevy dually

INSTALLATION PROCEDURE

ef3fd91.gif

  1. Install the parking brake lever (2).
  2. Install the spring washer (3). The concave side of the spring washer should face the parking brake lever.
  3. Install the pin (4).
  4. Install the retaining ring (16).
  5. Install the adjuster pin (12) in the shoe (15) so the pin projects 6.8 to 7.0 mm (0.268 to 0.276 inch) from the side of the shoe web where the adjuster actuator is installed.
  6. Apply brake lubricant or equivalent to the threads of the adjuster screw (14) and inside diameter and face of the socket (7). Adequate lubrication is achieved when there is a continuous bead of lubricant at the open end of the adjuster nut (10) and the socket (7) when the threads are fully engaged.
  7. Install the upper return spring (5).
    • Lay the shoes (1 and 15) on a clean, flat work surface in the position they will be in when installed on the backing plate.
    • The shoe with the parking brake lever goes to the rear of the vehicle.
NOTICE: Do not over-stretch the upper return spring. Damage can occur if it is stretched to more than 204.2 mm (8.04 inches) .

  1. Install the adjusting screw assembly.
  1. Lubricate the shoe pads on the backing plate with a thin coat of white lithium grease.
  2. Install the shoe and lining assemblies (1 and 15).
  3. Install the upper return spring (5).
  4. Install the adjusting screw assembly.
    • Do not damage the wheel cylinder boots.
    • Overlap the bottoms of the shoes so the upper shoe ends clear the wheel cylinder boots.
    • Make sure the upper shoe ends rest on the wheel cylinder piston ends.
    • Do not place the lower shoe web ends under the anchor plate until the lower return spring is installed.
NOTICE: Do not over-stretch the lower return spring. Damage can occur if it is stretched to more than 107.3 mm (4.22 inches) .

  1. Install the lower return spring (6).
    • Bring the ends of the shoe and lining assemblies (1 and 15) together over the anchor plate.
    • Hook the spring ends to the shoe web holes.
    • Spread the lower ends of the shoe and the lining assemblies to clear the anchor plate.
    • Position the shoes against the backing plate and release them.
    • Pull the spring into the groove at the bottom of the anchor plate.
  1. Connect the hold-down pins and the spring assemblies (8).
  2. Install the adjuster actuator (11) over the end of the adjuster pin (12) so the top leg engages the notch in the adjuster screw. NOTICE: Do not over-stretch the actuator spring. Damage can occur if it is stretched to more than 83 mm (3.27 inches) .
  3. Install the actuator spring (13). The free end of the adjuster actuator (11) must engage the notch of the adjuster nut.
  4. Connect the parking brake cable to the parking brake lever (2).
  5. Install the drum. Align the marks made during disassembly.
  6. Adjust the rear brakes.
  7. Install the tire and the wheel. Align the marks made during disassembly.
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1answer

Replace rear shoes

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove the rear wheels.
  3. Remove the drums.
  4. Remove the automatic adjuster spring and lever.
  5. Remove the hold-down clips and pins.
  6. Rotate the automatic adjuster starwheel enough so both shoes move out far enough to be free of the wheel cylinder boots.
  7. Disconnect the parking brake cable from the actuating lever.
  8. Remove the lower shoe to shoe spring.
  9. With the shoes held together by the upper shoe to shoe spring, remove them from the backing plate. 0900c152800c4b3d.jpgKelsey Hayes rear brake assembly (left side shown) 0900c152800c4b3e.jpgExploded view of the drum brake assembly—2004 model shown
GOODLUCK, shoes for this car ~ 15 bucks at auto zone.
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