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The most obvious is that quality matters. Always buy OEM parts from Hobart and not copies from China sold by eBay or Amazon.
One further off the wall thought, running a 200v element on 220v power? If the element is right for the voltage, it can't be over run. The machine is advertised as 'wide voltage' AM15 DISHWASHER TECHNICAL MANUAL 208-240V/60/3. It has a 5 KW element and voltage specs from 200 volts to 415 3 phase depending on model.
From your description of distorted, bent and flaking, certainly suggests is has been used dry. This is an interesting unanswered question. Contactor not shutting power straight way?
Contact asko... did you check the power going to the heating element. Or the control panel. If the unit doesn't know to work it won't I would check everything form the heating unit back
They don't need to be replaced until you have a problem with it leaking or an element burns out. You can replace the element yourself if your handy. So you won't have to replace unless you have it leaking.
Hi Do an ohms check on the element. With an ohms meter check the reading between the elements. The reading should be between 12 and 16 ohms for a 110v machine and 50 to 60 for a 220v machine. If you have no reading or a higher reading you have a bad element. Replace the boiler
If air flow is restricted this can cause it. Or if your voltage is high or if you have received an element that has been stretched and is loose this could cause it. You say immediate and how long in loads or time is this? Are you sure the element still has full voltage (220V aprox) to the element?
My brewStation 47214 stopped pumping water today, even though the warming element continued to get hot. A half dozen screws later I discovered a second heating element inside the coffee maker. The internal element is what heats the water and forces it into the basket. This element was burned out, religating my brewstation to the garbage. Probably last 3+ years.
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