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Posted on Feb 27, 2008

Spring broken? When i wind it up it unwinds real fast,and does not play,out of warranty.Is there a repair part for this?It's the early model,am,fm and short wave but no batteries.

  • Anonymous Jul 05, 2008

    spring unwinds real fast radio not working

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  • Posted on Mar 14, 2010
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Solution #2 is correct. My Baygen Freeplay radio was running fast and mine had a broken belt. I could not find a belt on eBay. After hours of searching the internet, I fond a replacement belt at http://www.kenselectronics.com/lists/belts.htm I have the older large Baygen Freeplay radio without solar power and this is the belt that fit my radio... AV-SBS9.5 Replaces SBX9.5 & 1407-36 & SCX9.5 square 9.5 x .047" belt, Baygen Freeplay. Just search the website above... they also have a second size Baygen belt that might fit the newer Baygen Freeplay radios???

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  • Posted on Nov 13, 2008
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After you take the two halves of the case apart there is a blue wire that comes from the 3v input jack on the back half of the case and goes to the radio circuit board near the top corner. The solder joint where the wire is soldered breaks easily. With this wire broken the generator will run to fast because there is very little load. The radio will still play if you slow the generator with your hand as it is playing back. If you resolder this wire the radio will work and the generator will run at the proper speed. This takes only a moment or two.

Please don't take the generator assembly apart, there is nothing wrong with it and the spring could come loose and hurt someone.

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  • Posted on Jul 29, 2008
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One of 2 things has happened: the drive belt has snapped or, a wire has come loose from the radio and now the generator has no load on it which will make it run fast and not play.

You will have to open the case and check. the belt can be bought on ebay (search for 'baygen belt') or re solder the loose wire.


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  • Posted on Aug 10, 2009
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Can you tell me where I can get my radio fixed at

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You don't need to open an inner case to access/replace the drive belt. When you open the outer case (4 screws), you'll see the circuit board and speaker and wires in one half of the case and the winding stuff in the other half. There should be what looks like a thin, large-diameter rubber band (a drive belt like an o-ring) that connects a small metal wheel (behind the central wheel) to a large plastic wheel on the left side. This belt fits into a groove along the outer edge of the large toothless wheel, without much tension on it. If the belt has slipped out of position, you should be able to reposition it using your fingers. If you don't see the belt, then it must have broken, in which case you should be able to replace it after removing the central wheel. (The tightly-wound spring is safely encased in plastic and should stay safe as long as you don't open some inner case.)
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How to repair broken pull-cord

This usually happens at the most inopportune time. You go out mow the lawn, pull the rope and it comes out in your hand. Here's how to fix it yourself.
First, we'll talk about a simple rope replacement. In most cases you will have to remove the blower housing from the engine to get to the underside of the rewind starter where the rope is. We'll assume at this point that the spring is ok and you can just wind it back up again. You can check the spring by turning on the hub in a counter-clockwise direction and see if the spring gains tension. Do not try to remove the spring from its holder or you may end up having to take the mower in for service.
1. Remove the rope from around the hub. Since there is no tension, it should come right out. If you are lucky and it broke near one end, you can probably just re-use it. If it is badly frayed or too short, you will need to find a replacement at a local hardware store.
2. Attach the handle or tie a knot in one end of the rope so it will not wind all the way into the hub. You also may want to burn the rope ends to keep them from fraying and causing a problem in the future. Set the rope aside where you can grab it once you wind up the spring.
3. Wind the hub in a counter-clockwise direction using your thumb to keep it from unwinding, until the spring is tight. Then let it come back slightly so the rope hole in the starter housing lines up with the rope hole in the hub.
4. Stick the rope through both holes while holding the hub from unwinding. This is tricky because you don't want the hub to unwind on you before you have the rope secured in it. A pair of needle nose pliers or a small screwdriver or pick may help get the rope through.
5. Tie a half hitch knot in the rope after you have it through both holes. While holding the rope, release your hold on the hub and let the rope slowly pull itself back into the starter.
6. Put the blower housing back on and your ready to start the engine & mow.
Kurt
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Original Freeplay windup radio.

Tony,

Can't help you with the aerial. Mine made the same noise when winding down and I fixed that by pouring talcum powder around the windup section. Let it unwind and allow the talcum to go in,,,, and presto.......no more grinding noises.

Carlo
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