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Anonymous Posted on Feb 03, 2010

Pro cut 25 plasma cutter : turn it on and get a fault and hear air leaking from some place. will not cut just a safety fault

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daveyboy-uk

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  • Expert 73 Answers
  • Posted on Feb 03, 2010
daveyboy-uk
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Joined: Jan 13, 2010
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Yes you need to find and fix the leak, it will show fault if not enough air pressure is there, double check airline connection exterior, and then airline interior after regulator valve also check for are around the regulator,

hope this helps.

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I have a pro cut 25 i would like to change it from 110v to 220v

The pro cut 25 will run on ether 110v or 220v without changing anything. I made a 220v to 110v adapter. It works well and if I want to run it on 110v it will still plug right in.
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Shuts on on safety ,,almost immediatley

Check that the tip is assembled correctly.If is not in properly, it will not arc. Second, check air pressure switch. Sometimes they become stuck from corrosion due to moisture in the air. Test the operation with a tester
3helpful
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Start cutting and the safety light comes on

Usually it could be one of two things. The first thing to check for is to look at the contact and make sure it is not melted down and ensure its in good shape. The second thing that could do this, would be not enough air pressure. This air pressure is used to blow away the molten metal you are cutting.
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When air is hooked up it blows the air regulator and all the air blows out valve very little gets to gun.red safety light comes on on front of machine and it will not work

Air pressure should be no more than 90#s. If regulator cannot handle at least 125#s . Get a new regulater. Sounds like this regulator has a blown diaphram.
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Safety light

check the gun lead all the way back to unit,if there is a nic or cut in that lead (main power lead)the unit will not fire,sadly you cannot fix the lead ,it has to be replace with new one,
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Plasma cutters Question

There are a few things about plasma cutting safety that are different from general welding safety tips This short list of plasma cutter safety tips is geared toward light duty plasma cutting using compressed air not large industrial units that use gas mixtures and water cutting tables. Electric Shock Can Kill - Operating a plasma cutter completes an electric circuit between the torch and the workpiece. The workpiece and anything touching the workpiece are part of the electrical circuit. - Never touch the torch body, workpiece or the water in a water table when the plasma system is operating. Voltages & Currents - Plasma cutter output voltages are much greater than welding voltages, usually 100-200 volts. Precautionary Measures - Do not pick up the workpiece, including the waste cutoff, while you cut. Leave the workpiece in place on the workbench with the work cable attached during the cutting process. - During plasma cutting operations do not move the work clamp. Wear insulated gloves and boots, and keep your body and clothing dry. - Do not stand, sit or lie on or otherwise touch any wet surface when using the plasma cutter system. - Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground. If you must work in or near a damp area, use extreme caution. Work Cable - Ensure metal-to-metal contact between work cable and workpiece or work table. - Work cable clamp should make contact with clean metal free of rust, dirt, painted surfaces, etc. - Do not attach work cable to the piece that will fall away when the cut is complete Plasma cutter Arc Rays Plasma cutter arc rays produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Protective Clothing - Guantlet gloves, safety shoes and hat. - Flame-retardant clothing to cover all exposed areas. - Cuffless trousers to prevent entry of sparks and slag. - Remove combustibles, such as a butane lighter or matches, from your pockets before cutting. Noise Levels of Plasma Arc Cutting - Plasma arc cutting systems can generate noise levels in excess of 120 dB during high-amperage cutting operations. - Ear protection should be used when operating or working near plasma arc cutting operations. Toxic Fumes & Gases Plasma arc cutting can produce toxic fumes and gases that deplete oxygen and cause serious injury. - Keep the cutting area well ventilated or use an approved air-supplied respirator. - Do not cut in locations near degreasing, cleaning or spraying operations. The vapors from certain chlorinated solvents decompose to form phosgene gas when exposed to ultraviolet radiation. Pacemakers & Hearing Aids - Pacemaker and hearing aid operation can be affected by magnetic fields from high currents. Pacemaker and hearing aid wearers should consult a doctor before going near any plasma arc cutting and gouging operations Overall Plasma Safety - The plasma arc cutting process can be very safe. - By paying attention to safety standards and correctly setting up and operating the system, plasma arc cutting poses no more a threat than most welding processes.
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