E-mail the support team at Koss they will send you a phone number to call. I called and gave them my model of headset and they are sending me the replacement cushions for $5.00, free shipping.
Koss offers a limited lifetime warranty. They may replace them for you. See:
http://koss.com/koss/kossweb.nsf/warrrepair5?openform
I have the same problem with my UR30 which have not been used very much and this is the path I'm going to try. Good luck!
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