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I have Generac GP8000E (G0069310) and the engine runs great but generates only 2-3 volts.

This is a BRUSHED EXCITATION generator with a voltage regulator. When I received the generator the voltage regulator was missing, so I replaced it. I get 2-3 volts when using a meter directly connected to the voltage regulator or alternator. The fuses on both the GFCI outlets will not reset. The 208-volt outlet has 2-3 volts. Do I need to flash the generator? If so how do you flash a brushed generator? Thanks.

Posted by Matt Johnson on

  • Matt Johnson
    Matt Johnson Aug 19, 2019

    I already replaced the AVR. No change. Thanks for the advice though.

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Most of the time it is the AVR that has blown. Check out our videos on how to test them.
We hold your AVR in stock and have a whole Help Center dedicated to helping people fix their Portable Generators. Check it out on our site. https://www.generatorguru.com/

Parts Spares for Generators and Small Engine Machinery
I have Generac GP8000E (G0069310) and the engine r - image-2fwsrbehqcya13uxwt41l5dc-1-0_8.jpg

Posted on Aug 19, 2019

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5 Related Answers

Anonymous

  • 3 Answers

SOURCE: portable generator low voltage

85 volts represents residual voltage. It is possible that your unit sat for an extended period and lost it's magnetism or the excitation system failed under load. check your manual for a procedure to "flash the field". If that is not successful, e-mail me and I'll tell you how to trouble shoot the failure.

Posted on Jan 04, 2009

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Anonymous

  • 4 Answers

SOURCE: Low voltage output from inverter

I am thinking this a high impediance device problem and this is normal operation - the user manual of my inverter warns about use with high impediance devices - if not I am interested also...

Posted on Mar 03, 2009

Phil Rivera

  • 83 Answers

SOURCE: mitsubishi mgb 4000 wiring diagram

Here is a manual for a newer mge model. I don't think your going to find a manual on the older mgb around and they tend to be very similar from one model to another so it should help. Though you should be able to get parts.

http://www.mitsubishi-generators.com/pdf/540811+NM%20Products+MGE1801-2901-4000-4800-5800-6700.pdf

As for the gfci brand, I have not had any problems with any of the brands out there. So the cheapest is the best. The 30amp socket could be 110 or 220vac. If there is a selector switch on your machine. If not, there should be a NEMA number on the face of the socket (ie 15-5R). The R stands for receptical while a P stands for plug.

Here is a plug configuratio diagram that will help identify your plug and the voltage it puts out. These are standard so you can be sure that if it the same plug it will put out the same power. Be carefull to ensure which side is larger or has a tab is correct.

http://www.frentzandsons.com/Hardware%20References/plugandreceptacleconfiguratio.htm

While replacing the plug just swap wire for wire in the same place as your new plug. Gold connector to gold and silver to silver.

The inside of a small generator is very similar and if this don't help I can walk you through any connections you have questions on. Pictures would help if it comes to this.

Posted on Apr 02, 2009

bozcro

bozcro

  • 867 Answers

SOURCE: buffalo tools 4,000 watt generator

wow, that is high, i would think voltage regulator is faulty also

Posted on Aug 17, 2009

protek480

Craig Butler

  • 1730 Answers

SOURCE: ENGINE RUNS BUT NO POWER TO OUTLETS

When you flash the field, are you going + 12 volts to the top or right side brush? Negative to the other brush? Try three times for 2 seconds?

If you need further help, I’m available over the phone at https://www.6ya.com/expert/craig_3fa289bf857b1a3c

Posted on Sep 26, 2009

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After the unit is running, the generator rotational speed reaches the rated speed, the AC exciter stator excitation circuit switch is closed, the voltage regulator is raised to the maximum direction, at this time, the generator has no output voltage or the voltage is very low. That's why a generator fails to produce electricity.

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When the generator set speed reaches the rated speed, the AC exciter stator excitation circuit switch is closed and the voltage regulator is adjusted to the maximum value when the generator speed reaches the rated speed.

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  1. Check for any blown fuse and replace. It can be traced directly from the output lines.
  2. Check field excitation. The field excitation is supplied by the battery to the excitation coil through a pair of carbon brushes. If the brushes are worn out, no excitation field is supplied and no output is generated. Replace carbon brush if found worn-out.
  3. Use an analog multitester to check the continuity of the carbon brush and the field coil.

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The armature (rotating field) is powered by the voltage regulator for 'excitation' which is the term describing a magnetic, revolving field. This magnetic field 'induces' voltage into the stator windings (stationary outer winding), producing voltage for use at the recepticles. Some older generators used a 'permanent magnet field, instead of using a powered winding from a regulator and the voltage and frequency were set by the RPM.
Frequency is still a function of RPM, but the voltage is controlled by the voltage regulator.


If you need further help, I’m available over the phone at https://www.6ya.com/expert/craig_3fa289bf857b1a3c

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