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Posted on Aug 25, 2009

My welder won't feed at slow speed.Works fine on higher speeds,but not slow.Was fine Saturday.It's a Hobart Handler 120.I'm trying to weld pipe for a fence,and all i get is balls,not beads,was told to slow the speed down,but I can't.

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  • Contributor 8 Answers
  • Posted on Aug 26, 2009
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Joined: Jul 21, 2009
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Check the tension on the feed, that should help

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Related Questions:

0helpful
2answers

Weld arc not stable. Wire feeds, good ground, everything looks good, liner pulled and cleaned, new tip.

Try moving the tip closer to your work and try turning your wire speed down
Most people want to crank up the wire speed when it spits and sputters
Turn it down
See if this helps
0helpful
1answer

Need to try and find a wire feed motor for Hobart 120 Handler.Mine is smoking.I think its a 1997. Thanks

go to praxair ,air gas s j smith or any welding shop they can get it for you,
0helpful
1answer

Wire feed

first the handler 120 is 110volt,the handler 220 is 220 volt.the rubber wheel is for welding aluminum.
3helpful
1answer

I have a Hobart handler 120/90amp wire feed welder.When i try to weld,all i get is a small spark.I turn it off,turn it on and it does it again.The wire feed works good,it just sparks,but will not keep...

I have welded countless hours with Linde & Lincoln & even a few Hobarts & the only time that I ever had the same problem was when the ground connection either to the object I was welding, or the welding cable ground wasn't good & clean & tight. Same on stick welders also. I did develop the habit of grinding not only where I was preparing to weld, but where I was placing my ground clamp & that always provided a better "frying bacon" sound as I went along the business of pushing a bead. In a welder, the only other thing than that is involved is the step-up transformer and your wire. Hope this helps.
2helpful
2answers

My Hobart Handler 120 needs a .045 wire drive wheel. Where can one be purchased?

Locate your locale Hobart welding distributer, or contact hobart, the are nice people and will give you all the avice you need.
0helpful
2answers

Handler 140 wire jerky when welding

make sure rollers are clean and slots not wore out check alignment
do not over tighten wire feed so it smashes the wire
flux wire is hard to get a good setting
make sure if you can set it for gas welding it is not on this setting
3helpful
1answer

Trying to weld with Hobart 125 EZ

If you are using flux wire and not shielding gas, your clamp should be positive and the wire should be negative. Heat is provided by the electrical arc that happens between the wire and the material. Your welder by itself does not pre heat the material and with 3/16 material you should not need to preheat anyway.

The electrical arc is kept consistent by adjusting the wire feed rate and the current applied. You will need to experiment with these settings to find what works best with your welder. For this welder and 3/16 material, I would suggest you start at the upper end of the current scale and about a third of the way up on wire speed. The welder might have a chart for these settings in the manual or inside cover.

If the wire feeds too fast, it will push the probe around and you will feel pressure as the wire feeds out. If the speed is too slow you will get large spatters and intermittent arcs. When properly adjusted the arc will sound even and consistent. The arc gap should always be about 1/8 of an inch.

To maintain enough heat for good penatration, do not move the probe too fast, work in a pattern and watch the weld pool (melted metal) and not the arc. Watching the weld pool will clue you in if you are moving too fast or too slow.

I hope this helps.

-Scott

0helpful
1answer

Wire feeds too quickly

Some welders control wire speed with the amps control, some control amps with the wire speed control. You might try turning things up until it runs smoothly without pushing back. If you're new at welding, it does take some practice until it feels right.
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