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Posted on Aug 16, 2009
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How do I rewind my starter rope?

The starter rope broke. I re-tied te end after treading back into pulley. Now however, the rope won't retract very far when I pull the cord. I tried turning the pulley to ''wind it up'', but that didn't help

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david mcclellan

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  • Master 530 Answers
  • Posted on Aug 20, 2009
david mcclellan
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The problem with your pull start is that you did not rewind it enough. You need to rewind the length of the pull cord plus several more turns of the internal spring to have tension on the cord even wile it is retraced.
Usually another 2 to 4 turns.

I do not know if you removed the pulley to rewind your cord but just in case I added the procedures to do the rewind.
Hope this helps

Some pull starts can be rewound without removing the pulley unit but the correct way will require you to remove the pulley unit. Also it's a good idea to replace the cord with a new one otherwise it's just going to break again, sooner rather then later.
With the pulley off and looking at the back side rather then then side that faces out. you will see a pulley. you might also see the coil spring. the idea is to turn the pulley until the cord is completely retracted. Mark the spot where the end of the cord is on the pulley because you may not be able to see it once you have it rewound. Now you need to continue turning the pulley or in other words tightening the spring. As to how many turns, that's kind of trial and error. Start with 2 and then try it. You want it to retract and still have tension on the line. Now find the mark showing the end and rotate it to the exit hole. It can be helpful to melt the end of the cord to prevent fraying and make it easier to feed through the hole and tie on a handle. Another good idea is to use a small piece of wood with a hole drilled into it. Use this until you have the pulley tension right.
Depending on the style of pulley it may also be possible to rewind the spring first then feed the line through the hole and attach it to the pulley.
Good luck!

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  • Expert 58 Answers
  • Posted on Aug 19, 2009
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Hi you need to wind the spring to put tension on it depending on the type of recoil starter it is faily easy or dam near impossible "nothin is impossible "
take the compleate starter assembly off the motor and undo the rope from the starter / fit a new piece of rope 12 ins longer than origonal turn the center piece anti clockwise 2 turns ,this will wind the spring up wind the new rope on to the pulley put the handle on so you can feel it pull back and knot it so it has tension on it hpoe that helps merlin v12

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Pull starting rope Broke

Most recoil assemblies are easy to fix...but not in an obvious way. Remove the recoil asembly from the small engine housing/flywheel cover. Usually three bolts hold it on. 10mm on Honda's. Pull the remaining rope thru the exit hole if possible. Otherwise, fish remaining rope thru the hole by turning rope winding pulley as if pulling handle was still attached, lining up any remaining rope end and pushing thru the exit hole in outer recoil housing or backing it out the inside pulley. Continue to wind rope winding pulley in a counterclockwise ( facing pulley...not outer metal) untill it will not tighten any further. Remove any more old rope. Line up pulley hole and exit hole. Melt end of new rope into a tapered shape..if not supplied that way. the pulley can be held in place by inserting a screwdriver thru the both the pulley and the metal housing spokes. Thread the new rope thru the exit and pulley hole. Tie the rope end sticking thru and draw tight. Cut 6 feet of rope...if not using a presized pull. Release screwdriver from spokes and rope should draw up onto the pulley. Tie off opposite end of the rope to keep from losing that end into the exit hole. put the handle on the rope and tie a knot in the end to retain the handle. Untie the tie-off and allow the handle to fully retract. If handle does not fully retract you may shorten the rope so that it does...as long as you have plenty of pull lenght
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Broken starter cord to re thread

I'm going to assume you have a new rope. If you look at the rewind pulley (plastic disc) there should be a hole where the original rope went through. Run the rope through this hole and then through the hole in the starter housing itself. At the other end of the rope near the pulley, tie a knot at the end of the rope and pull it through the housing until your new knot is up against the hole in pulley. Next put the rope through the starter handle and tie another knot. Now you should have a rope with a knot on both ends with the handle near one, and the pulley on the other end. Now if you look at the pulley on the outer edges, you will see a notch in it. Hold the rope into that notch and spin the pulley in a clockwise rotation for about four turns. Don't let go of pulley because there will be tension on the spring. Hold pulley with your thumb while pulling rope out of housing on the handle side until taught. Hold rope outside of housing and release pulley. Now slowly release rope on handle side of housing an let it slide back around pulley. When tension is released and if there is still rope hanging out of starter housing, repeat the above steps but instead of going four turns around with rope in notch, only go one at a time until the handle is all the way back to housing. It's important not to go too many times with your wrap around because it will cause spring to be too tight which may cause breakage in the future....Just go far enough to let handle touch the housing and you should be good to go.

This would be much easier to show in a video than in type. I hope this helps.
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Gx160 pull cord rope broken

1. Buy a starter repair kit or get five feet of nylon rope similar to what was in the starter from a Lowe's, The Home Depot or the like.
2. Remove the three bolts holding the starter on the motor and remove any remaining rope on the pulley.
3. Line the hole in the pulley up with the hole in the starter housing and thread the rope through both.
4. Tie a tight knot in the end of the rope and cut the tail off so it won't interfere with motor but not so short the knot comes undone.
5. Thread the other end of the rope through the t-handle and tie a knot in the very end so the handle won't come off and the rope won't be pulled into the starter during the next part.
6. Pull the rope up between the starter housing and pulley and get the rope into the notch in the pulley. Turn the pulley clockwise with the rope in the notch to put tention on the spring. Give it four turns.
7. When the notch gets back to the hole in the housing, hold the pulley and pull the rope back into place from outside the housing.
8. Let the pulley turn slowly so it retracts the rope.
9. You want four windings on the pulley and the t-handle to be held against the housing. If you don't get four windings on the pulley, give the pulley another tension turn (Step 6). If you have four windings and the t-handle isn't held against the housing or you get more that four windings, shorten the rope at the t-handle.
10. Reinstall the starter and you will be back in business.
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Broken starter cord on briggs and stratton quantum 40 roughly 1994 how to repair

Remove the recoil. Sometimes depending up on model this required complete air shroud removal. Remove the parts of the old rope. Remove the rope fro the rope handle. NOTE the knot in the handle. Brun both ends of the nylon rope with a match and pinch the burned end into as small of circumference as possible. Install new rope into the starter handle and tie the knot. Pull the new rope into the handle until it seats securely.

Prewind the recoil pulley as far as you can easily wind it. Back it off (unwind) just until the rope guide and pulley knot hole are aligned. Then either c-clamp it in place with the rope knot hole aligned with the rope guide hole or have a 2nd person hold it the pretensioned spring and pulley in position. Thread the rope through the rope guide and on into the pulley knot hole. (takes some effort to get it aligned and through the knot hole!) Pull the new rope through the knot hole and tie 1 knot. Pull starter rope and fit knot into pulley knot hole. Release pulley C-clamp or have helper let go of pulley. Rope should rewind into the recoil.

Reinstall recoil / air shroud. Happy mowing!
Thanks for choosing FixYa.
Kelly
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There are two or three screws that hold the retract assembly on to the engine cover. Take these off, and pull the retract off. First, try to turn the pulley on the inside in the direction that the rope would turn it if you you were pulling it out. Will it rewind? If not, there is a screw on the top of this assembly, that's covered up with a sticker. you'll need to remove this screw, and pull the pulley out. There will be a spring on the inside of this. check the spring to see if it's broken. If not, and it's just come loose, put it back into the slot that holds it, and wind it up enough to get it back together. turn the spring in the direction that the rope would pull it out, until it won't go any more. Hold it, and reinsert the rope, tie a couple of good knots in the end, trim the excess, and let it retract the rope into the assembly. Put the assembly back on your engine, and you're good to go.
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1answer

Starter cord will not rewind after being replaced. The string will rewind in the housing before it is attached to the motor but not after being attached. How do you pre wind the springs?

What I do is the following:

Remove the old rope ( what is left of it)

Wind the starter rope pulley about 8 or 9 complete revolutions after I am confident that the spring has engaged the starter pulley

Hold the pulley in place ( align the rope hole in the pulley with hole in the starter housing

Insert the rope and tie a knot, pull the rope back tight against the pulley

Pull the rope all the way out and hold slight tension on the rope and release the tension on the pulley but still holding the starter housing

Starter spring should pull rope into housing... good luck
Sep 08, 2009 • Garden
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The rope broke on my lawn mower and I am trying to rewind the spring, but was advised to buy a complete starter assembly, I need to know how much one is and where can I get one. I bought my lawn mower from...

If your rope broke, there was no reason to take the spring out. The rope can be replaced just by taking the rewind housing off, turning pulley to get rest of old rope out, wind the pulley (and spring) the direction the rope would be pull it when starting. Then , when it's wound tight, back off to align the holes in pulley and cover. Hold it there, stick about an 8' piece of rope from the outside through the pulley and tie a knot. Hold the rope and let the spring pull the rope back into the starter. an tie handle back. Take your housing, and spring to a shop. They can re-install the spring and put on a rope a heck of a lot cheaper that buying that whole assembly.
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You must first remove the cover assembly which houses the starter pulley. Pull the old rope completely out until it no longer moves. Hold the starter pulley and remove the old rope. Try to wind the starter pulley spring tighter if possible. DON'T LET GO. The starter rewind spring must be wound before installing the new rope. After winding the spring, thread the new rope through the cover and into the hole in the pulley. Tie a good knot in the end and let the rope wind slowly into the housing. Once you have this done, replace the cover, get the proper length of rope, thread it through the handle, tie a knot in this end and your ready to go.
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Replacing starter pull cord on Cub Cadet mower

1st get same size cord 24" long .remove pull start assy. remove old rope.burn & smash ends flat of new rope(helps it go thru holes on pulley & cover easy). tie small knot in 1 end of rope. unwind spring pressure like if rope is pulled all the way out when starting.align holes in pulley & cover .fish rope thru holes start on pulley side, out thru cover so knotted end on pulley side.when ropes thru slip handle on .rewind spring will wind itself pulling rope in . your done
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