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Russell Quigley Posted on Dec 28, 2017

Karcher electric power washer480 .pump runs on when trigger is released there are no leaks . Also i can not turn machine off at the main switch.

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Lisa Whitaker

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  • Contributor 26 Answers
  • Posted on Dec 29, 2017
Lisa Whitaker
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Joined: Mar 13, 2013
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If you are unable to shut off the pressure from the wand, there may be an issue with the unloader valve that is stopping it from switching into bypass mode when the trigger wand is released. The unloader valve is designed to respond to the spike in pressure created when the trigger wand is released, and to divert the flow of water coming from the pump to bypass the pressure hose and flow back into the intake end of the pump. If the unloader valve fails to switch into bypass mode, water may continue to flow out of the trigger wand. This may also cause damage to the wand. If you are unable to shut off the pressure from your power washer, stop the engine and discontinue use immediately. The unloader valve should be removed and possibly replaced if found to be malfunctioning. The inability to stop the flow of high-pressure water from the wand can be dangerous and should be fixed before continuing to use the machine.

5 Related Answers

Anonymous

  • 14 Answers
  • Posted on Mar 06, 2009

SOURCE: Karcher k4.98 switching on and off

The machine has a pressure leak. Check for a cracked controll head or either a leaking outlet elbow. The machine will short cycle if the holding pressure can not be maintained

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Anonymous

  • 1 Answer
  • Posted on May 19, 2009

SOURCE: Karcher K3.91 compressor run for a few seconds every 10-15 second

They have a problem. I removed both valves and lubed with lithium grease as I was told. Unit is now working for how long who knowes.

Anonymous

  • 104 Answers
  • Posted on Jun 05, 2009

SOURCE: Karcher K 3.68M Electric Pressure Washer. Wand trigger Locks Up.

Sounds like the pressure valve is broken thats why you cant depress the trigger , the valve is on the pump , i would suggest taking it to a repair shop as they are fiddly things to fix

Anonymous

  • 2 Answers
  • Posted on Jun 18, 2009

SOURCE: When I switch my karcher k4.97 washer on it just

you have an internal crack in the out let head of the machine very comon in thease machine and not expencive to fix

Anonymous

  • 389 Answers
  • Posted on Jun 24, 2009

SOURCE: When I switch my karcher k4.97 washer on it just

Well, first the easy bit... the pulsation is caused by the leak, because the machine can't hold pressure when the trigger is released.  The difficult bit is: what to do about it?  Unfortunately, there are several different places where the leak can occur and, even with the cover off, it's usually impossible to be sure exactly where the water's coming from.  In the repair shop where I work, we almost always replace every part that might be causing trouble without even trying to identify the exact source.  To do otherwise will rack the labour costs up so high as to render the job uneconomic.  We reckon that if you can't complete the job in 45 minutes it's not worth it.  Sad really, but such are the realities of our economics.
Anyway, unless you are a really competent handy-person, this is probably a job you won't want to tackle for yourself.  So your choice is either to live with it (and do whatever you can to limit the pulsating time - keep it working or switch it off immediately) or take it to a repair shop.  If you are in the UK, Karcher head office can direct you to a repairer, and I guess the same applies in many other countries too.
If you do want to have a go at it yourself, post another message here and I'll give you as much guidance as I can (but there will be a limit to the amount of detail I can provide, as I can't get in to writing a complete service manual!).

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Related Questions:

1helpful
1answer

What is this problem - Karcher 3.86 electric pressure washer: humming noise, plug gets very hot, then unit shuts down?

Your pressure washer is either not fitted with a run/stop device in which case like mine you have to switch off within a few seconds of closing the trigger. Check your model features?
The humming noise is the motor stalled out against the pump because there is nowhere for the water to go. The shutoff is caused by the safety overload switching off after overheat.
Or, it has a pressure operated run/stop which is not working. Because water and electricity don't mix, I would suggest getting more specific help. You can download Karcher manuals /spares lists online from Karcher specialists but remember electricity is the silent killer.
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Karcher 395 motor does not stop running

if your machine was factory fitted with 'total stop system' TSS and has always stopped in the past then it is an issue with many possible parts !

does the machinw still operate at full pressure ?
if the machine can produce full pressure then it only has to produce 20 % more to actuate the TSS piston. When the stop piston moves it presses against an electrical switch tjat breaks the circuit. Producing 20% more pressure requires that your machine has no water leaks in the pump, hose, trigger gun or lance. Once you release the trigger the path back from the trigger to the pump TSS piston must be fully sealed.....

If you have a Karcher then you should always post your machines barcode.
The karcher barcode is on a silver sticker and is usually 15 digits long. Example 156987400000123 is actually model 1.569-874.0 and serial number 00123....
Aug 11, 2013 • Garden
0helpful
3answers

My electric Karcher pressure washer does not shut off.

this can be that you need to bleed the system of air or that there is a problem with your trigger gun sticking when you release the trigger.
These are two things I would check before you go into the machine.
17helpful
1answer

Motor does not shut off when trigger on wand is released

When the trigger is released, pressure builds up and this acts on a valve (spill valve or pressure control valve). When this pressure is big enough it will push the spill valve out and closes a micro switch. Now this Spill Valve gets stuck sometimes, mainly due to soap and chemicals...so the micro switch is not closed...so the machine contiues running. If this is left likee this it will cause damage to the valves. So all one has to do is service the spill valve or as I usually do I replace it. There are cases were the micro switch is damaged also..and needs to be replaced. To see the spill valve and micro switch you must open the cover. The spill valve is located where you see a cover with an electric wire coming out of it. If the micro switch is good...you must tackle the Spill valve.
Regards,
fulltech.
5helpful
2answers

POWER CRAFT BY Karcher bought Aldi on 31Mar 05.2100Watts 130 bar.

You did winterize the machine? Leaving water in a powerwasher will freeze and damage the pump. It's a common happening, because people don't think of it or are not told by the maker.
6helpful
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Australian Karcher 2.91 intermitant start

Under the top cover there is a micro switch that sometimes dislodges
This switch is for auto cut off when you release the trigger

5helpful
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Karcher pressure washer trigger problem

The wands that it will not run with would most likley have a little dirt in the tip of the nozzle. This would not allow the water to flow through in turn activating the pressure switch and shutting the machine down

Troy
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Cycles, never builds up full pressure when trigger pulled

If you are sure it is not a bad o-ring and you have re-assembled it correctly then try this.
Visit here:
http://www.rjbowers.com/parts_manuals/partslist_1190343804.pdf
Part # 8 in the pump, karcher # 9.001-187.0 includes a small bullet shaped valve. It could be leaking. It can be carefully disassembled and cleaned.
2helpful
1answer

Karcher k4.98 switching on and off

The machine has a pressure leak. Check for a cracked controll head or either a leaking outlet elbow. The machine will short cycle if the holding pressure can not be maintained
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