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Jason Loupe Posted on Sep 25, 2017
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I have a Kohler 27 hp efi on a pro drive. The engine surges really bad when it is at full throttle. What can cause this

1 Answer

Clyde Ottaway

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  • HP Master 1,669 Answers
  • Posted on Sep 28, 2017
Clyde Ottaway
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Joined: Oct 24, 2010
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Just a thought buy some sea foam add to your gas also check your tming.

5 Related Answers

Anonymous

  • 32 Answers
  • Posted on Jul 20, 2009

SOURCE: Bad governor on 6.5 hp Tecumseh engine?

did you clean the carb yet?

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Anonymous

  • 1 Answer
  • Posted on Jul 26, 2009

SOURCE: DGS 6500 w/26hp Kohler Courage surging

i HAD SIMILAR ISSUES WITH MY 2500 SERIES CUB CADET....IT WAS THE CARB.....REPLACED, AND ALL HAS BEEN WELL...THINK IT WAS APROX 200.00

philwalker78

Phil Walker

  • 610 Answers
  • Posted on May 06, 2011

SOURCE: Where is the oil drain

Hi, there is a push and turn plastic drain tap or metal bung directly at the bottom of the dipstick filler neck. Hope this helps, regards Phil

hunter19_46m

Curtis Sewell

  • 7482 Answers
  • Posted on May 28, 2011

SOURCE: My 5 hp automatic throttle surges and won't idle

Hi savage524...

Remove your spark plug and check to be sure you are getting fire at the spark plug.
You do this by grounding the plug on the head of the engine and pulling the crank rope, if you are getting spark then:
Check/Clean/Replace your fuel filter if you have one, normally they are located in the fuel tank of weedeaters.
Also make sure you are using fresh fuel...and oil mix if your using a two cycle mower or weedeater with the oil to the right mixture and not too much oil as it can cause hard starting.
If the mower/weedeater is over a year old, then I recommend that you buy and install a new carburetor repair kit,because the diaphragm will get hard and that will cause it to be hard to crank.
Sounds like you will need to clean the carburetor or replace your carburetor internal rubber parts like the diaphgram and O rings.
I recommend that you use a laquer thinner type cleaner to clean and dissolve the laquer build-up in the float and needle jet passages.
Be sure to remove all plastic and rubber parts before using the laquer thinner because it can dissolve the plastic parts and render them unuseable.
Be sure to use compressed air to blow out all the fuel and air passages.
Be careful when blowing out the passages, because there are sometimes small rubber type seats in the bottom of some of the passages.
Sometimes you can get by with priming the carburetor or using starting fluid and letting it run a few times like that and it will flush the gunk out of the jets,but most of the time you will need to rebuild the carburetor.
Keep in mind that the float for the carburetor must be level when you go to reassemble the carburetor or follow the instructions you get with the carburetor kit.
When you clean your carburetor and remove the jet screws, you will first need to lightly seat the jet screws.
But before you lightly seat the jet screws count the number of turns it takes to seat the jet screws from their original position.
Be sure to mark the turns down on a piece of paper.
That way when you put the jets back in, you know to lightly seat them first and then turn them back out to their orginal position before you started.
Once you have your carburetor rebuilt that should solve your problem.
This is a FREE answer,Please take time to rate me

Testimonial: "I am already finding dirt in the carb as I take it apart. This is the problem thank-you. "

Anonymous

  • 1 Answer
  • Posted on Jun 11, 2011

SOURCE: Kohler small engine problem

1989 Kohler 20 backfires through the exhaust. What are the possible causes?

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Have a kohler 27 on scag turf tiger the engine will turnover then the starter begins to click and will not start any suggestions

Check the oil for fuel in it. Oil will be really thin and be over filled. Take out the spark plug and see if excess fuel is pushed out when you crank it. If there is then the fuel shut off solenoid on the bottom of the carburetor is leaking fuel into the engine when it's not running.
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I have a new bad boy mower with a 747 cc Kohler engine, the motor has 9 hours on it but the engine surges at anything but wide open

you need to adjust carb on the side of carb there is a mixture adjustment screw on slow slowly turn screw out until surging stops now go full throttle if die need rebuild carb if runs fine your done
Aug 10, 2014 • Garden
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Kohler engine command pro 27 hp not start cub cadet m60 tank

spray some starting fluid in carb if starts ether bad feul filter or fuel pump or need to rebuild carb
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97 toyota surges at an idle

(which engine. ?????)_
as always check all fuses. and scan the ECU for DTCs. first.
there is no need to fix OBD2 cars like 1980 cars (hard rows to hoe)
it can be 2 problems this......
lets fix the easy one first. idle. (and hope for moving issues to fix for free) it idle car is parked, so is 100% safe tests. (not moving)

so it surges at idle.
questions.?
1: hot or cold or both.?
2: low extreme RPM and high at idle.

400 to 800 RPM? surge.
1000 to 2000. what? numbers tell the tale.

first off, idle is the last thing to work right on any engine.

there are many ways to find what is wrong.
fix idle surge way.
i make sure that the engine holds closed LOOP status.
hot idle, if not , i fix that first.
keep in mind if not in closes loop and lean
all lean engine surge and guess what the ISC will add to the surge
because idle is way too slow, so the ECU open the ISC wider
and wider and its still too slow, so the ECU resets the ISC
this cause a worst hunt (surge)
the ECU adjust spark time and the ISC to get 800 rpm. (spec. look up yours)
so say , i see closed loop failed, OBD2 scan page 1
i look at the O2 sensor an its stuck lean.
if stuck lean and it really is (o2 bad?) then its lean and it will surge
.
examples.
1: i find 02 sensor bad, (only effects idle and light steady cruise)
2: i find fuel pressure at 15PSI , hopeless low .
3: i find all injectors clogged. and lean.
4: with MAF EFI, ( i find maf reading too low, (dirty) causing lean.
5: if MAP car, i find the MAP stuck hard high vacuum causing lean.
not knowing what engine you have or the idle hot surge range,
i can not go farther.

the driving bog tells me,
1: scan the ecu ,get DTCs; do that first.
2: clean MAF if car has one, ask how..
3: check fuel pressure.


my guess is engine is lean. and starving for fuel all the time.
cept WOT.

MAF cars starve for fuel if there are any vacuum leaks.
MAP cars do opposite, they race fast with 100% full power.
MAF is air density EFI
MAP is speed density EFI.
apples and oranges diffr. so what engine.


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Engine starts fine. Go to release the brake and it stalls. Snapper pro 61"

u have a bad switch or a wire touching somewhere maybe the sit switch
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Surging while driving .

to get suggestions you will have to give details on the engine , make model , efi or carburated , multi point or single point injection and what controls the EGR unit
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2 mowers 19.5 hp and 27hp kohler, both die when you let off brake

Sure sounds like an elusive safety switch to me. There's usually one on the seat, the blade control, and the brake.
Jun 04, 2009 • Garden
4helpful
3answers

Kohler small engine problem

1989 Kohler 20 backfires through the exhaust. What are the possible causes?
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