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Tkjv Smith Posted on Feb 25, 2017
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The tip of my Lincoln 140 welder develops a droplet of steel quite quickly on it. I have the 25 to 30 cfm of argon flowing. I believe I have the right voltage and feed. ???

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Vernon Taylor

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  • Lincoln Master 7,446 Answers
  • Posted on Feb 25, 2017
 Vernon Taylor
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First of all argon is expensive and wasteful for ordinary steel dip transfer welding. CO2 is much cheaper but the best option is argoshield if you can find it - a mixture of CO2 and either 5% or 10% argon with a couple of added oxygen molecules.

25 to 30 cfm seems quite high and wasteful. This depends on how well ventilated the weld area is and if there are any draughts. Most welders who have to buy their own materials and consumables try to economise on gas, using just a little more than actually needed. This is a low volume in confined shaded places and more in less shaded places. If there is even a small draught it can need a lot and flux cored wire is better.

The suggested basic settings for welding are only suggestions that do not take into account all the variables involved. Broadly the wire speed needs to match the selected power level and the best guide to this is the noise welding makes - ideally that of vigorously frying bacon.

Your description suggests the noise your welding generates is less frying and more buzz or hiss indicating you are in the realms of spray transfer with a machine not built for that type of welding.

All welding machines have small differences and even skilled and experienced welding folk need to practice with a new machine before proceeding with the real thing. I suggest you practice, practice, practice until you develop a technique that produces results and don't worry too much about the theory - as you gain experience you will be able to do things with your welder that aren't in the instruction book.
You will find the wire speed control needs a light touch and the numbers on the dial usually mean little...

Good luck!

Bill Boyd

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  • Lincoln Master 53,816 Answers
  • Posted on Feb 25, 2017
Bill Boyd
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Reset you wire feed speed and the voltage for the thickness of metal being welded
it indicates that the voltage is far too high -probably to compensate for the high wire feed speed
gas is wasted at that flow rate
set up welding screens around the job to stop breezes interfering with the gas at the tip
the gas at the tip should be flowing only strong enough to maintain a gas bubble around the arc
That is the purpose of the gas is only to displace oxygen and so give a good weld

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I have a lincoln sp-100 welder and despite having a good ground the weld quality is just not there. Any help is appreciated

Hi,
Let's troubleshoot this one:
1) Make sure you have the right polarity for the wire you are using: Innershield wire (no gas) ground clamp must be on the + side. Solid Wire (gas use) ground clamp to negative side.
2) If gas is used: Mild steel welding requires Argon/CO2 mix 75/25 or 90/10. Using pure CO2 you will create a lot of sparks and a lot of fumes. Stainless Steel welding requires a Trimix gas of Argon/Helium and CO2. Aluminum Welding requires pure argon. Any use of gas requires a steady gas flow of no more than 25 SCFH. If you use more than that or less you will find porosity on the welding.
3) Your work piece must be cleaned before welding (no grease, dirt or paint).
4) Check your machine welding chart for wire speed and voltage.
If you still experience problems with welding quality, check you input power voltage, make sure it doesn't fluctuate.
Goooooood Luck.
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I have a lincoln power mig 255 and every time i weld little holes appear in the welds. what could this be?

Hi:

This could be a problem of gthe gas you are using. Make sure to use mix 75/25 argon/CO2 for mild steel welding, argon 100% for aluminum and trimix helium/argon/CO2 for stainless steel.
Also check your heat (voltage) 16-22 is enough for weld of most steels less than 1/2 inch.
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Does welder need argon gas when using steal wirer

Hi:

If you are using solid mild steel core wire, yes you need a mix of gas Argon/CO2 75/25.

Only cored shielded wire do not required gas (also called innershield or flux cored).

Adjust your flow rate for the mild steel wire at 20 or 25 scfh, depending if you are welding inside or outside a shop.
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Newer welders as hobart and miller are set up from factory to use innershield wire therefore polarity is set up as inverse. Check inside your machine and check that ground cable is on negative side. Your gas must be mix argon/CO2 or pure CO2 (not recommended).
Other potential problem is wire not being a mild steel one. Check you have gas flow out of your nozzle.
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