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Alex rainford Posted on Mar 11, 2015

Is it a big job to change your gear leaver spline. On a ktm 250 sxf

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Paul Hoehn

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  • Posted on Sep 26, 2015
Paul Hoehn
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Its not to bad .You will need to purchase a shift shaft a shift shaft seal and a primary cover gasket and oil.First drain your oil.Remove your kick starter .Remove your primary cover.Remove entire clutch assembly.You will need air gun or a clutch holding tool to remove the clutch.Once you have the clutch assembly removed yuo can remove the shift shaft .Pay attention to the postion of the shift shaft in relation to the shift drum .Also pay attention to any shims on the shift shaft as that will need to be installed on the new one.Now remove the seal that the shaft was coming out of.Replace the seal install the new shift shaft.Make sure to center it in relation to the shift drum.clean every thing with brake cleaner.clean gasket area .Install the clutch assembly .If you have any trouble with the oriantation of the parts you can look at world of power sports for parts diagrams.Make sure you tighten the clutch hub to the proper torque spec.I would use blue loc tight on the nut as well .If you have a shop do it expect to pay about 2 hours labor max.Plus parts

5 Related Answers

Anonymous

  • 4 Answers
  • Posted on Feb 17, 2009

SOURCE: 2007 ktm 450 sxf timing

i could tell ya easly or u could just go to dirtrider or transworldmx websites and they'll give u detailed pics so itl be easy

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Anonymous

  • 1512 Answers
  • Posted on Apr 02, 2009

SOURCE: head bolt torque

Hi bengriffith1
You can download a copy of the engine manual from here
It has all the info you need. Any problems with the download just let me know
regards robotek

Anonymous

  • 14 Answers
  • Posted on May 20, 2009

SOURCE: ktm 250 sxf 2008 backfires

go on google check the air mixture and altar the air screw on the carb to wot u find on the net easy job thers only 2 screws on the carb

Anonymous

  • 1 Answer
  • Posted on May 23, 2009

SOURCE: how much oil do you put in a 2006 ktm 250 sxf with

You can download an owner's manual for free here

http://www.ktm.co.uk/250-SX-F.28.19.html?&detailview=4&cHash=dcbf8829e1

tombones

  • 3567 Answers
  • Posted on Oct 27, 2009

SOURCE: i have an 08 ktm sxf 450 and we replaced all the

KTM is not my specialty but every bike I have ever worked on fits to the crankshaft by indexing on a pin or woodruff key. If there is a drill hole or a half mood divot on the crankshaft and the flywheel is loose when mounted, you don't have the pin or woodruff key installed.
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