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How to fix my generator

When I start my generator it runs at full throttle an

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Rick Johnson

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Generators are designed to run at full throttle, for optimal power output.

Posted on Dec 26, 2014

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After reading about Honda's Eco Throttle system available on inverter generators it seems it is not a fuel metering system but a computer controlled speed regulator or basically an electronic throttle.
Because the engine of an inverter generator doesn't need to run at a constant high speed to produce the correct 50 or 60 Hz output this generator can run at slower speeds when the load is light. The electronic throttle is the means to make it happen - operated by the computer.

The throttle is probably operated by a stepper motor and the power supplied to it likely to be in digital form. I suggest you try and gain a more full account of how the system works before you delve deeper.

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from your description and what you do , the problem is in the auto control unit
it will be in the system to reduce the rpm to idle when there is no load ( auto mains on off controller switching between genset and mains supply)
by turning the auto operation off you are committing the gen set to full rpms regardless of the power requirement
you have the option of having it fixed at an gen set repair shop or leaving it off and starting the genset only when you have a mains power outage
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given that 5500 watts generator is rated continuously at around 4500 watts and will handle spikes to the 5500 watts when electrical components start there should be plenty left
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Most generators, when started, will run at full throttle. This will allow them to pick up load quickly.

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Must be up to full running RPM to generate the right operating voltage. If it is running at full throttle and there is no power out, then the generator head needs to be repaired.

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There may be a choke handle that should reduce the engine RPM. Otherwise contact the Coleman technical support department.

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Hi Joe, I had asked for a little clarification and have not received any information. I will answer this question based on the generator is in good working order and it is a recoil start. Open the petcock, (this is the fuel valve) and give it about a minute to fill the fuel bowl on the carburetor. If your generator has an engine an on/off kill switch, set to on. If the generator has an auto idle switch set it to off. If the engine has a throttle lever located under the carburetor, push it all the way down (full throttle). Pull the choke knob out completely, there is a detent on the choke for half choke, pull it past this for full choke. pull the recoil starter rapidly. As soon as the engine starts running push the choke knob to half choke, this will allow the engine to run smooth while it's warming up. Depending on the climate that you are in, warm up time will vary. After a minute or two in cold climates start pushing the choke knob in, if it starts to run poorly pull it back out too the half position and let it warm up some more. When you can posh the choke in without the engine faltering it is ready to go. In warmer climates you might be able to start the engine without the choke or in the halfway position. Robin Subaru makes some of the finest small engines available. I would choose a Robin over a Honda every time. I hope this gets your generator going, and once again this is based on the generator being in good working order. Good luck, Michael Burke.

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1 Answer

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The idle control switch allows the generator to go into idle when there is no demand form the appliances connected. This saves gas and increases the life of the generator. Damage can occur for some appliances like a refrigerator/freezer because the voltage and frequency are not prepared for the load resulting in a low voltage bad startup that will damage the appliance. Suggest that you leave the idle control switch off while any motor/electronic devices are connected.

The throttle control is likely a choke function for starting. These generators are designed for only one running speed to produce the necessary 60 cycles per second and voltage.
The following link is to a Canadian web site that later in the detail report describes the concern of idle control. In addition it provides good insight to the operation and use of portable generators

Hope this helps?
Understanding Portable Generators

The user manual see pages:
http://www.mikestools.com/download/Porter-Cable-Manuals/Porter-Cable-CTE300.pdf


bsv750-w-1_2-w1a2shtrwtekwxd2phwukf3t-4-0.png

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try leaving your choke partially on it may not be getting all the gas it needs,see if it will run then, it wont run full throttle, but this will tell you its not getting enough gas

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The auto speed control is failed. Keep it manual and see how it does...It will run at full throttle even when no load is running. Then fix the throttle control when able.

If you need further help, I’m available over the phone at https://www.6ya.com/expert/craig_3fa289bf857b1a3c

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